A smelting apparatus for smelting metallic ore comprising a furnace having a continuous curved wall and end walls defining a longitudinal volume having a longitudinal axis in a horizontal direction. The continuous curved wall has a lowermost area. The longitudinal volume is divided in at least three longitudinal layers comprising a top layer within which gasified fuel is combusted for creating a hot gas composition to release, from the metallic ore, at least molten metal and slag, a lowermost layer at the lowermost area for holding molten metal, and a mid-layer above the lowermost layer in which the slag accumulates. The present document also describes processes using the smelting apparatus for producing ferrous and non-ferrous minerals from a metallic ore.

The present document describes a smelting apparatus for smelting metallic ore. The smelting apparatus comprises a furnace having a continuous curved wall and end walls defining a longitudinal volume having a longitudinal axis in a horizontal direction. The continuous curved wall has a lowermost area. The longitudinal volume is divided in at least three longitudinal layers comprising a top layer within which gasified fuel is combusted for creating a hot gas composition at a temperature sufficient to release, from the metallic ore, at least molten metal and slag, a lowermost layer at the lowermost area for holding molten metal, and a mid-layer above the lowermost layer in which the slag accumulates. The present document also describes processes using the smelting apparatus for producing ferrous and non-ferrous minerals from a metallic ore.

The present invention relates to a plasma furnace capable of separating and discharging different kinds of molten material, which comprises a furnace body 110; and a heating portion 140 for heating the lateral discharge gate 120, 130, wherein the furnace body comprises a melt discharge portion formed through a lower portion of the melting chamber 101 provided for accommodating molten material; and at least two lateral discharge gates 120, 130 provided at different heights capable of discharging molten material.

A compound for forming a foamy slag layer for use in an electric arc furnace, is described. The electric arc furnace has a chamber for melting scrap steel and an opening for introducing material into the chamber. The compound has un-calcined dolomite ore having a weight percentage from about 10% to about 60% and carbon having a weight percentage from about 40% to about 90%. The un-caicined dolomite ore and carbon are introduced to the chamber of the electric arc furnace while the scrap steel is being melted to form a foamy slag layer on the surface of the molten steel.

The present document describes a smelting apparatus for smelting metallic ore. The smelting apparatus comprises a furnace having a continuous curved wall and end walls defining a longitudinal volume having a longitudinal axis in a horizontal direction. The continuous curved wall has a lowermost area. The longitudinal volume is divided in at least three longitudinal layers comprising a top layer within which gasified fuel is combusted for creating a hot gas composition at a temperature sufficient to release, from the metallic ore, at least molten metal and slag, a lowermost layer at the lowermost area for holding molten metal, and a mid-layer above the lowermost layer in which the slag accumulates. The present document also describes processes using the smelting apparatus for producing ferrous and non-ferrous minerals from a metallic ore.

The present invention provides an electric furnace including: a furnace body that includes an electrode; and a slag holding furnace that is configured to hold molten slag in a molten state and is capable of pouring the molten slag into the furnace body when tilted, in which the furnace body includes a cylindrical furnace wall, a furnace cover that is provided at an upper end of the furnace wall, a furnace bottom that is provided at a lower end of the furnace wall and includes a deep bottom portion and a shallow bottom portion as a region having a height of 150 mm to 500 mm from a deepest point of the deep bottom portion, and a slag pouring port that is provided at the furnace cover and through which the molten slag is poured from the slag holding furnace, the slag pouring port overlaps the shallow bottom portion in a plan view, and the area ratio of the shallow bottom portion to the furnace bottom in a plan view is 5% to 40%.

The present invention provides an electric furnace including: a furnace body that includes an electrode; and a slag holding furnace that is configured to hold molten slag in a molten state and is capable of pouring the molten slag into the furnace body when tilted, in which the furnace body includes a cylindrical furnace wall, a furnace cover that is provided at an upper end of the furnace wall, a furnace bottom that is provided at a lower end of the furnace wall and includes a deep bottom portion and a shallow bottom portion as a region having a height of 150 mm to 500 mm from a deepest point of the deep bottom portion, and a slag pouring port that is provided at the furnace cover and through which the molten slag is poured from the slag holding furnace, the slag pouring port overlaps the shallow bottom portion in a plan view, and the area ratio of the shallow bottom portion to the furnace bottom in a plan view is 5% to 40%.

A furnace sidewall having slag retainers and metallurgical furnace having the same metallurgical furnace are disclosed herein. In one example, a furnace sidewall is provided that includes a hot plate and a plurality of slag retainers. The hot plate has an inner surface facing configured to face an interior volume of a metallurgical furnace and a bottom surface configured to face a hearth of the metallurgical furnace. The plurality of slag retainers extend inwardly from the inner surface of the hot plate and are arranged in a macro-pattern of slag retainer groups. The slag retainer groups include at least two or more of the slag retainers arranged in a micro-pattern.

The present invention relates to a plasma furnace capable of separating and discharging different kinds of molten material, which comprises a furnace body 110; and a heating portion 140 for heating the lateral discharge gate 120, 130, wherein the furnace body comprises a melt discharge portion formed through a lower portion of the melting chamber 101 provided for accommodating molten material; and at least two lateral discharge gates 120, 130 provided at different heights capable of discharging molten material.

A slag discharge door device for an electric furnace is provided. The device prevents slag from flowing out via a slag discharge port by making a discharge control door body move up and down to and from the upper surface of a supporting body where slag is discharged by flowing to the upper surface, and the discharge of slag is controlled, such that during steel-making work in the electric furnace, the outflow of slag is prevented and heat losses are reduced, the efficiency of arc heat due to the formation of foamed slag is increased, and valuable metals are recovered from the molten slag thereby increasing the percentage of molten steel recovered.