F27D13/002

Process and plant for preheating a metal charge fed in continuous to an electric melting furnace
11702713 · 2023-07-18 ·

A process and a plant for preheating a metal charge fed in continuous to an electric melting furnace through a preheating tunnel provided with a horizontal conveyor, wherein the metal charge is hit, in countercurrent, by the exhaust fumes or gas leaving the electric melting furnace and by jets of gas ejected through a plurality of nozzles positioned on the hood of the tunnel. The nozzles are arranged in groups interspaced from each other in a longitudinal direction with respect to the tunnel, and generate a small-scale turbulence or inject small fast gas jets that can penetrate the main gas stream passing through the preheating tunnel, and simultaneously generate a “horseshoe vortex” structure composed of a descending central gas flow (“downwash”), and ascending flows (“upwash”) close to the side walls of the preheating tunnel, which enable a desired circulation of the gases.

Improved process and plant for preheating a metal charge fed in continuous to an electric melting furnace
20230032262 · 2023-02-02 ·

A process and plant for preheating a metal charge fed in continuous to an electric melting furnace through a preheating tunnel provided with side walls, a vault and a horizontal conveyor, wherein the metal charge is enveloped in countercurrent by fumes or exhaust gases exiting from the electric melting furnace, includes causing an air intake from the surrounding environment through openings along the preheating tunnel to complete the combustion of the fumes or exhaust gases. The intake is regulated by acting on suction fans and/or on the openings, based on measurements by temperature sensors and/or the composition of the outgoing gases in or downstream of the terminal part of the tunnel. The metal charge is enveloped by jets of gas ejected through a plurality of nozzles arranged non-uniformly longitudinally on the vault of the tunnel, with a greater concentration on the top of the vault of the tunnel.

Scrap dryer and/or scrap preheater

A device (1) for drying and/or preheating metallic and/or non-metallic materials, preferably scrap, comprises a receiving container (3) and a scrap basket (7) which is arranged in the receiving container (3) and has a gas-permeable bottom area (9). The receiving container (3) has at least one process gas inlet line (6) in its wall (4), via which a process gas with a temperature in the range from 200 to 1600° C. can be introduced into the receiving container (3), and at least an injector nozzle (19) arranged coaxially within the at least one process gas inlet line (6) via which a cooling gas can be introduced into the process gas.

Multi-chamber melting furnace and method for melting non-ferrous scrap metal

A multi-chamber melting furnace for melting scrap of non-ferrous metals, in particular aluminum scrap, including a first shaft furnace with a shaft for charge material, in which impurities of the charge material can be removed, and at least one furnace chamber which is connected to the shaft of the first shaft furnace and has a first heat supply device, wherein at least one second shaft furnace with a shaft for charge material, in which shaft impurities of the charge material can be removed, the furnace chamber being connected to the shaft of the second shaft furnace and being arranged between the shafts in such a manner that the furnace chamber forms a main melting chamber in which the molten bath is located during operation.

VOLATILLES CAPTURE EDUCTOR SYSTEM
20220370968 · 2022-11-24 · ·

A volatiles consuming eductor system for coated scrap metal furnaces with separate delacquering and melt chambers. Motive gas is forced through an inlet into a mixing chamber in a direction opposite a suction port, creating a Venturi that draws gases from the delaquering chamber through the mixing chamber. The motive gas and the drawn gases mix and are forced through a discharge port, ignited, and injected into the melt chamber to help heat the melt chamber. A computer monitors process conditions and controls a regulator that adjusts the motive gas flow in response to those conditions.

MELTING DEVICE AND MELTING METHOD
20170314860 · 2017-11-02 · ·

The present invention relates to a melting device comprising a loading shaft (13, 13a) and a tilting device (4) by means of which a furnace vessel (1) with a furnace vessel cover (10) can be tilted into different tilt positions around a tilt axis (5a), wherein the furnace vessel sealing region is formed as a convex, cylindrical mantel section shaped, surface, and the shaft sealing region of the loading shaft (13, 13a) is formed as a complementary concave, cylindrical mantel section shaped, sealing surface, such that sections of the sealing surfaces of the two sealing regions lie mutually opposite one another in the different tilt positions of the tilting device (4) such that the transition region between the loading shaft (13, 13a) and the furnace vessel (1) is at least substantially sealed in all tilt positions of the furnace vessel (1), and to a melting method, in which a bunker container (17, 17a) with charging material (39, 40, 41) is placed in front of the loading shaft (13, 13a) on the loading side, wherein over the further course of this method, the charging material (39, 40, 41) is preheated in the bunker container (17) by furnace gas, and after further transport of this charging material (39, 40, 41) from the bunker container (17, 17a) into the loading shaft (13), this charging material (39, 40, 41) is further preheated in the loading shaft (13) by furnace gas.

SYSTEM AND METHOD FOR RECYCLING ASPHALT USING INDUCTION HEATING
20170305800 · 2017-10-26 ·

An asphalt processing system is formed from a heating chamber, a transfer system and an induction heating system. A plurality of paddles, conveyor flights, or conveyor belts having a U-shaped blade move the asphalt through the system while concurrently mixing the material to ensure consistent temperatures through the asphalt cement. The asphalt is heating using one or more induction heating systems to quickly heat the asphalt to between 300° F. and 350° F. The system can include a convection system designed to collect air from the heating chamber, further heat it, and recirculate the air to enhance the asphalt heating. A water condenser can be employed to remove moisture during air recirculation, reducing moisture content in the asphalt cement. The asphalt cement is optionally then modified by addition of one or more rejuvenation oils. This system is particularly useful for recycled asphalt pavement, but can be used for all asphalt products.

Continuous horizontal-feeding preheating device and preheating enhancement method thereof

The present invention belongs to the technical field of metallurgy, and discloses a horizontal continuous feeding preheating device and an enhanced preheating method therefor. The scheme comprises that two dust removal ports are arranged at the front and rear parts of a horizontal continuous feeding preheating duct, and the horizontal continuous feeding preheating duct is divided into an enhanced preheating area and a flue gas preheating area by the two dust removal ports arranged at the front and rear parts of the horizontal continuous feeding preheating duct; burners are installed in the enhanced preheating area, and the two dust removal ports are connected with a flue gas adjusting distributor respectively by a flue gas pipeline the steel scrap preheating efficiency of the burners and electric arc furnace flue gas is increased by controlling the flow rate and temperature of mixed flue gas.

Vibration device for an apparatus for conveying a metal charge to a melting plant

Vibration device for a conveying apparatus (21) to convey a metal charge in a longitudinal direction (X) comprising at least two vibration mechanisms (25, 26) each disposed on opposite sides of the conveying apparatus (21) so as to feed the metal charge. The vibration mechanisms (25, 26) comprise at least a first plurality of eccentric masses (31, 32, 33) having their mass barycenters (B) oriented in parallel directions to each other, and a second plurality of eccentric masses (34, 35) having their mass barycenters (B) disposed angularly offset with respect to the disposition of the barycenters of the first plurality of eccentric masses (31, 32, 33).

VOLATILES CAPTURE EDUCTOR SYSTEM
20220040649 · 2022-02-10 · ·

A volatiles consuming eductor system for coated scrap metal furnaces with separate delacquering and melt chambers. Motive gas is forced through an inlet into a mixing chamber in a direction opposite a suction port, creating a Venturi that draws gases from the delaquering chamber through the mixing chamber. The motive gas and the drawn gases mix and are forced through a discharge port, ignited, and injected into the melt chamber to help heat the melt chamber. A computer monitors process conditions and controls a regulator that adjusts the motive gas flow in response to those conditions.