A process and a plant for preheating a metal charge fed in continuous to an electric melting furnace through a preheating tunnel provided with a horizontal conveyor, wherein the metal charge is hit, in countercurrent, by the exhaust fumes or gas leaving the electric melting furnace and by jets of gas ejected through a plurality of nozzles positioned on the hood of the tunnel. The nozzles are arranged in groups interspaced from each other in a longitudinal direction with respect to the tunnel, and generate a small-scale turbulence or inject small fast gas jets that can penetrate the main gas stream passing through the preheating tunnel, and simultaneously generate a “horseshoe vortex” structure composed of a descending central gas flow (“downwash”), and ascending flows (“upwash”) close to the side walls of the preheating tunnel, which enable a desired circulation of the gases.

An improved apparatus for producing steel, including a lower furnace, an annular, water-cooled, fireproof lined cylindrical upper furnace, on which an upwardly closing conically tapering hat having openings can be placed. The smelting assembly is configured for the operational mode without melt flow and the operational mode with melt flow. To this end, at least one opening is provided in the conical furnace cover, through which opening at least one top lance can be introduced into the upper furnace. A plurality of sidewall injectors radially rotate around the cylindrical upper furnace in such a way that in a working position, the top lance and the sidewall injectors are directed onto a smelt level of a molten mass located in the lower furnace for refining.

A shuttle kiln (100) according to certain aspects includes at least one flue channel (124) and multiple flue risers (122) in fluid communication with the flue channel (124), and at least one shuttle (104) defining multiple exhaust shafts (140) arranged above the multiple flue risers (122), wherein an aggregate volume of a first exhaust shaft/riser pair (140-1, 122-1) differs from an aggregate volume of a second exhaust shaft/riser pair (140-2, 122-2). Such configuration at least partially compensates for different backpressures that would otherwise be experienced by flue gas exiting a shuttle kiln cavity (138) through different exhaust shafts (140), thereby improving uniformity of flue gas flow and reducing temperature variability within a kiln cavity (138).

A shuttle kiln according to certain aspects includes at least one flue channel and multiple flue risers in fluid communication with the flue channel, and at least one shuttle defining multiple exhaust shafts arranged above the multiple flue risers, wherein at least one radiation blockers is arranged above outlet ports of the at least one shuttle. Such a configuration blocks line-of-sight radiant heat transfer between (i) heated surfaces above the shuttle within the kiln housing and (ii) outlet ports of the exhaust shafts, thereby enhancing radiant heat retention and reducing temperature variability within a kiln cavity of the shuttle kiln.

Systems and apparatuses for cooling flue gases emitted from an industrial facility, such as a coke oven in a coke manufacturing plant. A representative system includes a heat recovery steam generator (HRSG) having a steam generation system that converts liquid feedwater into steam by absorbing heat from the flue gases. The steam generation system includes a plurality of tubes that carry the liquid water feedwater and the steam. Some or all of the tubes include steel and a non-corrosive material cladded to the steel that helps to reduce corrosion caused by the high temperature flue gases and extremely corrosive contaminants within the flue gas that can corrode steel.

A soundproof fume discharge conduit adapted to be arranged between a ventilation system and an outlet chimney, the conduit defining a fume path therein, wherein at least one side surface of the conduit is provided with at least two protrusions, each protrusion internally defining a respective step-shaped recess, whereby the path is provided with at least two step-shaped recesses adapted to reflect sound waves propagating along the path, and wherein the step shape of each recess is defined by two first walls, which are incident at a first end thereof, and at least one wall of the two first walls is coated with a first sound absorbing material.

An overflow system for a doorway exhaust hood on a metal melt furnace having an eductor gas circulator. The system includes a manifold with an inlet near the hood's lower lip, and a conduit between the manifold and eductor. A blower draws gas into the manifold and urges that gas through the conduit, into the eductor, and into the furnace. Sensors detect when the door is open and the volatiles level under the hood. An electronic controller instructs the blower to draw exhaust gases through the manifold when the door is open and the volatiles level exceeds a predetermined level.

A pressurized cavity is provided around at least a portion or all of a regenerator, within which gas such as flue gas is maintained at a pressure in excess of the pressure within the regenerator, to protect against leakage of gas through the walls of the regenerator.

A system for treating tin smelting intermediate materials and method for treating the materials is disclosed. The system includes a fuming furnace, an electric settling furnace, a lean slag water quenching pool, a matte ladle, a pulverized coal injection system, a flue gas treatment system and a secondary air supply system; the fuming furnace is connected with the electric settling furnace, the pulverized coal injection system, the flue gas treatment system and the secondary air supply system respectively; the electric settling furnace is also connected with the slag-lean water quenching pool and the matte ladle respectively. The system and method disclosed by the disclosure can efficiently classify, separate and recover tin from other materials, solve the problems of difficult sales and transportation of complex tin-containing smelting intermediate materials and economic loss of discounted sales, and transform hazardous wastes into value-added valuable materials for comprehensive recovery.

A method for reducing molten raw materials, includes placing the raw materials, in a solid or molten state, on an inductively heated bed with coke pieces. The reduced melt that runs off the coke bed is collected and the waste gases are discharged. A coke bed is inwardly limited by a tube-shaped element through which the reaction gases are drawn off via a plurality of draw-off openings in the tube-shaped element. The corresponding device has a reactor for a bed with coke pieces and an induction heater with at least one induction coil. The reactor has a loading opening and a discharge opening for the treated melt. The coke bed is ring-shaped around a tube-shaped element. The material of the tube-shaped element allows inductive coupling to the induction field of the induction coil and it has draw-off openings for drawing off reaction gases from the coke bed.