F27D21/0021

SYSTEM AND METHOD FOR DETERMINATION OF A 3D INFORMATION AND OF A MODIFICATION OF A METALLURGICAL VESSEL
20230051041 · 2023-02-16 ·

Method, imaging system (5), data processing device (60) and system (10) for determination of a 3D information (90), especially of a point cloud (80) or of a 3D surface reconstruction (81) or of a 3D object (82), of an inner part (55) of a metallurgical vessel (50) or of a modification, the method comprising the steps of providing (100) a metallurgical vessel (50); capturing (110) a first optical image (21) of at least one first inner part (51) of the metallurgical vessel (50), from a first imaging device position (22) outside of the metallurgical vessel (50), with a first optical axis (23), by a first imaging device (20); capturing (120) a second optical image (31) of at least one second inner part (52) of the metallurgical vessel (50), from a second imaging device position (32) outside of the metallurgical vessel (50), with a second optical axis (33), by a second imaging device (30); calculating (130) a 3D information (90), such as a point cloud (80) or a 3D surface reconstruction (81) or a 3D object (82), of at least one inner part (55) of the metallurgical vessel (50) from at least the first optical image (21) and the second optical image (31), whereas the first optical image (21) is captured from a first fixed imaging device position (22) with a first fixed optical axis (23) and whereas the second optical image (31) is captured from a second fixed imaging device position (32) with a second fixed optical axis (33).

Steel for pressure vessels having excellent resistance to hydrogen induced cracking and manufacturing method thereof
11578376 · 2023-02-14 · ·

The present disclosure relates to a steel for pressure vessels used in a hydrogen sulfide atmosphere, and relates to a steel material for pressure vessels having excellent resistance to hydrogen induced cracking (HIC) and a manufacturing method thereof.

Predictive refractory performance measurement system
11579104 · 2023-02-14 ·

A measurement system is provided for predicting a future status of a refractory lining that is lined over an inner surface of an outer wall of a manufacturing vessel and exposed to an operational cycle during which the refractory lining is exposed to a high-temperature environment for producing a non-metal and the produced non-metal. The system includes one or more laser scanners and a processor. The laser scanners are configured to conduct one or more pre-operational laser scans of the refractory lining prior to the operational cycle to collect data related to pre-operational cycle structural conditions, and one or more post-operational laser scans of the refractory lining after the operational cycle to collect data related to post-operational cycle structural conditions of the refractory lining. The processor is configured to predict future status of the refractory lining after subsequent operational cycles based on the determined exposure impact of the operational cycle.

INTELLIGENT SYSTEM FOR CONTROLLING OPERATIONAL PARAMETERS OF A SMELTING FURNACE

This application addresses an integrated smart system to control the variables involved in the process for melting mineral concentrates. Specifically, it addresses an integrated smart system that allows the whole melting process operation to be controlled, measuring the mineralogical quality and quantity of the concentrate that is injected into the melting furnace, as well as variables such as the temperature, the level of the liquid phases and the percentage of copper within the furnace. In this manner, by reading said variables, it acts autonomously on manipulated variables, considering uncertainties, allowing a stable temperature to be maintained in the reactor, allowing products to be obtained at the required quality and controlling the liquid phases therein, among other controlled variables, to achieve efficient melting.

Wear detector for glass furnace

A method for producing a glass furnace, including a refractory portion, a waveguide with a measurement portion extending into the refractory portion and an interrogator connected to an input of the waveguide to inject an interrogation signal. The measurement portion incorporating a sensor to send a response signal to the interrogator in response to the injection. The interrogator analyzing the response signal and sending a message. Arranging, inside a mold, a temporary part configured to leave space for a compartment for the measurement portion. Preparing a starting feedstock and introducing the starting feedstock into the mold such that the part is embedded therein to obtain a preform. Hardening the preform to form the refractory portion. Removing the temporary part to make the compartment. Assembling the refractory portion with other constituent elements and introducing the measurement portion into the compartment and connecting the interrogator to the input of the waveguide.

System and method for estimating both thickness and wear state of refractory material of a metallurgical furnace

A system for estimating both thickness and wear state of refractory material (1) of a metallurgical furnace (12), including at least on processor including a database of simulated frequency domain data named simulated spectra representing simulated shock waves reflected in simulated refractory materials of known state and thickness, each simulated spectrum being correlated with both known state and thickness data of the considered simulated refractory material, wherein the at least one processor is configured to record a reflected shock wave as a time domain signal, and to convert it into frequency domain data named experimental spectrum, and are further configured to compare the experimental spectrum with at least a plurality of simulated spectra from the database, to determine the best fitting simulated spectrum with the experimental spectrum and to estimate thickness and state of the refractory material (1) of the furnace (12) using known state and thickness data correlated with the best fitting simulated spectrum.

SYSTEM, DEVICE AND METHOD FOR MEASURING THE INTERIOR REFRACTORY LINING OF A VESSEL
20220373320 · 2022-11-24 · ·

A scanner assembly is configured to be mounted on a scanner manipulator arm, to be placed in proximity to an opening in a vessel or inserted into an opening in a vessel, and to measure distances from a scanner emitter/sensor within the scanner assembly to a plurality of points on the surface of the refractory lining to characterize the concave interior of the vessel in a single scan. A scanner manipulator having a manipulator arm attached to the scanner assembly maintains the scanner assembly in measurement positions. A control system controls the position of the scanner assembly, the orientation of the emitter sensor, and the acquisition, storage, processing and presentation of measurements produced by the emitter/sensor. The field of view obtained from the scanner assembly in a single scan exceeds a hemisphere.

ROTARY KILN BRICK LAYER THERMAL MONITORING SYSTEMS
20230160636 · 2023-05-25 ·

A system for monitoring brick in a rotary kiln includes an infrared sensor and a computing system configured to: obtain a digital model of a brick layer of a rotary kiln having a plurality of bricks, wherein the digital model of the brick layer is based on a measured brick thickness correlated with a measured infrared temperature for each brick; obtain infrared data of the rotary kiln with the at least one infrared imaging sensor; determine the measured infrared temperature for each brick; determine a brick thickness of a first brick in the brick layer of the rotary kiln based on the measured infrared temperature assigned to the first brick with the digital model of the brick layer; and provide the brick thickness of the first brick in a brick thickness report.

Remote inspection, removal, and installation of refractory

A method of treating refractory-lined equipment includes accessing an interior of the refractory-lined equipment with an equipment repair apparatus, wherein the equipment repair apparatus includes a robotic arm and one or more end effectors coupled to an end of the robotic arm, inspecting refractory material that lines an inner wall of the refractory-lined equipment with a first end effector coupled to the end of the robotic arm, removing damaged refractory material from the inner wall with a second end effector coupled to the end of the robotic arm, removing one or more anchors from the inner wall with a third end effector coupled to the end of the robotic arm, and installing new refractory material on the inner wall with a fourth end effector coupled to the end of the robotic arm.

Galvanizing Furnace
20170349990 · 2017-12-07 ·

A galvanizing furnace (1) with a galvanizing vat (6) and a furnace housing (2) surrounding the galvanizing vat (6), which furnace housing has a rectangular cross-section. The furnace housing (2) has two opposite longitudinal sidewalls (4) and two opposite end walls (5) and further comprises burners for heating molten zinc in the galvanizing vat (6). In the areas of two diagonally opposite corners of the furnace housing (2), at least one first receptacle (15) is provided for a burner. In the areas of the other two diagonally opposite corners of the furnace housing (2), a second receptacle (16) is provided for a burner. The burners are arranged optionally either in the first receptacles (15) or in the second receptacles (16). Flames produced by the burners are conducted in the area between a longitudinal sidewall (4) of the furnace housing (2) and the opposite wall of the galvanizing vat (6).