A measurement system is provided for predicting a future status of a refractory lining that is lined over an inner surface of an outer wall of a manufacturing vessel and exposed to an operational cycle during which the refractory lining is exposed to a high-temperature environment for producing a non-metal and the produced non-metal. The system includes one or more laser scanners and a processor. The laser scanners are configured to conduct one or more pre-operational laser scans of the refractory lining prior to the operational cycle to collect data related to pre-operational cycle structural conditions, and one or more post-operational laser scans of the refractory lining after the operational cycle to collect data related to post-operational cycle structural conditions of the refractory lining. The processor is configured to predict future status of the refractory lining after subsequent operational cycles based on the determined exposure impact of the operational cycle.

Some embodiments described here concern a method for melting metal material in an electric arc furnace, which includes a step of loading solid metal material into the electric furnace, a step of powering the electric furnace and of generating an electric arc between at least one electrode and the metal material, and a step of melting the solid metal material to obtain molten material. Some embodiments described here concern an apparatus for melting metal material including an electric arc furnace and an electric power supply apparatus suitable to power the electric furnace.

This application addresses an integrated smart system to control the variables involved in the process for melting mineral concentrates. Specifically, it addresses an integrated smart system that allows the whole melting process operation to be controlled, measuring the mineralogical quality and quantity of the concentrate that is injected into the melting furnace, as well as variables such as the temperature, the level of the liquid phases and the percentage of copper within the furnace. In this manner, by reading said variables, it acts autonomously on manipulated variables, considering uncertainties, allowing a stable temperature to be maintained in the reactor, allowing products to be obtained at the required quality and controlling the liquid phases therein, among other controlled variables, to achieve efficient melting.

A system for automatic monitoring of smelt flow exiting a recovery boiler based on optical information. A processor is used to read at least one stationarily imaged video sequence, comprising digital image frames, including an area under examination representing at least part of the smelt flow exiting the recovery boiler. The processor is used to identify, in the area under examination, an area distinguishable based on colour and/or intensity information. The processor is used to determine, based on the identified distinguishable area, a monitored flow property of the smelt flow.

A metal material supply device which is annexed to a metal melting furnace has a vibration trough for transporting metal material to be supplied to a crucible; the transported metal material is discharged from a material discharge port that is provided at the front end of the vibration trough; the metal material supply device is movable between a material supply position where the material discharge port is disposed above the crucible and a retracted position from the material supply position, and supplies the metal material to the crucible at the material supply position; the upper end of the metal material supplied to the crucible and piled up is detected by a microwave level meter, and the material supply operation by driving the vibration trough is controlled on the basis of the detected value.

The invention relates to a melting apparatus (100) for melting paraffin (1), having: a melting container (110) for receiving paraffin (1) to be melted; a storage container (190) for storing molten paraffin (4); having a melting container heating device (120) for heating the melting container (110), having a storage container heating device (191) for heating the storage container (190), having a fluid connection (113) fluidically connecting the melting container (110) and the storage container; the melting container (110), the storage container (190), and the fluid connection (113) being arranged so that molten paraffin (4) flows out of the melting container (110) into the storage container (190).

Methods and systems for managing a heating process are disclosed. An example method can comprise removing a first portion of a material from a vessel and measuring a first parameter of a second portion of the material in the vessel. The second portion of the material can remain in the vessel after the removal of the first portion. The method can comprise, determining a volume of the second portion of the material based on the first parameter, updating a second parameter based on the volume, and performing a process based on the updated second parameter.

A melting and holding furnace includes a main body and a material input mechanism supplying a molten metal to the body which includes a melting chamber; a molten metal receiving chamber; a pumping-out chamber; and a molten metal heating mechanism. The input mechanism includes a molten-metal surface level sensor to detect that the surface height position of the metal in the pumping-out chamber has reached a lower limit that is set to be above the lower surface height position of a lid of the melting chamber, and is set to supply the receiving chamber with the metal and/or the metal block when the sensor detects that the surface height position of the metal in the pumping-out chamber has reached the lower limit so that the surface height position of the metal in the pumping-out chamber is always kept above the lower surface height position of the lid.

A refill system includes a tempering furnace, a refill furnace which stores the molten potassium nitrate obtained by melting powdered potassium nitrate, a supply unit which supplies the molten potassium nitrate to the tempering furnace, a tempering furnace side load measuring unit which measures a load amount of the molten potassium nitrate in the tempering furnace, a refill furnace side load measuring unit which measures a load amount of the molten potassium nitrate in the refill furnace, and a central control unit which checks the load amount of the molten potassium nitrate in the tempering furnace and the refill furnace in real time, and controls the supply unit to stop supplying the molten potassium nitrate to the tempering furnace when the load amount of the molten potassium nitrate in the tempering furnace is greater than or equal to a predetermined load amount.

A system and method of controlling a metal melting process in a melting furnace, including determining at least one furnace parameter characterizing a melting furnace, adding a charge containing solid metal into the melting furnace, detecting at least one charge parameter characterizing the charge, firing a burner into the melting furnace to provide heat to melt the charge, and exhausting burner combustion products from the furnace, detecting at least one process parameter characterizing progress of melting the charge, calculating a furnace efficiency based on the at least one furnace parameter, calculating a predicted process pour readiness time based on the at least one charge parameter, the at least one process parameter, and the furnace efficiency, and controlling the metal melting process based on the predicted process pour readiness time.