High performance ceramic (“HPC”) cooling tower fill plates with scalloped top and bottom edges and cross-hatched veins are used in combination with improved retainers in order to produce high performance, cooling tower fill bundles.

A louver assembly includes a blade array having a plurality of nested blades that are horizontally aligned, each of the plurality of blades being spaced apart from an adjacent blade by a plurality of spacers, each of the plurality of blades having a blade longitudinal axis, wherein each of the plurality of spacers is oriented at a non-orthogonal angle relative to the blade longitudinal axis.

A fill support grid hanger for hanging a full support grid from a horizontal structural member that obviates the need for an intervening spacer bar. The hanger features a flange at the top, a plurality of blocks in the back to stabilize the hanger on the horizontal structural member, and three-dimensional features on the front side to receive and prevent lateral movement of two or more different types of fill support grids.

A fill support grid hanger for hanging a full support grid from a horizontal structural member that obviates the need for an intervening spacer bar. The hanger features a flange at the top, a plurality of blocks in the back to stabilize the hanger on the horizontal structural member, and three-dimensional features on the front side to receive and prevent lateral movement of two or more different types of fill support grids.

A fill sheet for cooling heat transfer fluid in a cooling tower includes an air intake end, an air outlet end, a top edge and a bottom edge. The air outlet end is positioned opposite the air intake end along a lateral axis. The top edge connects the air intake end and the air outlet end and the bottom edge also connects the air intake end and the air outlet end. The bottom edge is positioned opposite the top edge along a vertical axis. A plurality of flutes extends generally parallel to the lateral axis between the air intake end and the air outlet end. An offset extends generally parallel to the vertical axis. A first flute of the plurality of flutes transitions from a first peak at a first side of the offset to a first valley at a second side of the offset.

High performance ceramic (“HPC”) cooling tower fill plates with scalloped top and bottom edges and cross-hatched veins are used in combination with improved retainers in order to produce high performance, cooling tower fill bundles.

A fill sheet and a fill pack manufactured from a plurality of fill sheets for cooling a cooling medium in a cooling tower, each fill sheet optionally having microstructures, the fill sheet's having pairs of elliptically-shaped projections and depressions that act as spacers when the sheets are stacked on one-another to form a fill pack; and/or a fill sheet defining a continuous wave parallel to the longitudinal axes of the flutes.

A fill sheet for cooling heat transfer fluid in a cooling tower includes an air intake end, an air outlet end, a top edge and a bottom edge. The air outlet end is positioned opposite the air intake end along a lateral axis. The top edge connects the air intake end and the air outlet end and the bottom edge also connects the air intake end and the air outlet end. The bottom edge is positioned opposite the top edge along a vertical axis. A plurality of flutes extends generally parallel to the lateral axis between the air intake end and the air outlet end. An offset extends generally parallel to the vertical axis. A first flute of the plurality of flutes transitions from a first peak at a first side of the offset to a first valley at a second side of the offset.

A fill pack includes a first sheet and a second sheet. The first sheet has a first end, a second end and a first plurality of flutes. A first microstructure includes first top flat strips, first bottom flat strips and first conduit sides connecting the first top flat strips to the first bottom flat strips. A plurality of first radii connect the first top flat strips to the first conduit sides and the first bottom flat strips to the first conduit sides. The second sheet has a second plurality of flutes. A second microstructure includes second top flat strips, second bottom flat strips and second conduit sides connecting the second top flat strips to the second bottom flat strips. A plurality of second radii connect the second top flat strips to the second conduit sides and second bottom flat strips to the second conduit sides.

The technology disclosed is a two stage Indirect/Direct Evaporative Cooling (IDEC) cycle whose novel closed loop topology compels system convergence to a stable operating state, wherein air cooling takes place mostly in the indirect stage. The direct stage then serves principally as a water chiller for that process.