A system and method for cleaning of heat exchanger tubes including an assembly, an indexer, and a communication device provided with specialized software and programming. The indexer includes orthogonally arranged first and second arms. A trolley and sensors are provided on the indexer arms. One or more lances are provided on the trolley to deliver water jets into the openings. Sensors measure displacement as the trolley is moved relative to the heat exchanger's face plate. An operator controls the system from a distance away using the communication device. During setup, the pattern of the face plate is learned and mapped utilizing information from the sensors as one of the inputs. This information is utilized to help navigate the face plate during a subsequent cleaning operation. A kit for retrofitting existing X-Y indexers is also disclosed.

An apparatus for driving a flexible lance hose into and out of tubes in a heat exchanger tube sheet includes a housing and an upper endless belt drive assembly and a lower endless belt drive assembly spaced apart by a gap for receiving a flexible lance hose therein. One of the drive assemblies is fixed to the housing. The other drive assembly is movable within the housing toward and away from the one endless belt drive assembly. The apparatus further includes a drive motor fastened to the housing configured to engage at least one of the upper and lower endless belts and drive a flexible lance hose disposed in the gap.

A device for driving a flexible lance for cleaning a heat exchanger duct or the like, includes a frame in which a driving mechanism is arranged for moving this flexible lance in a driving direction in the direction of an outlet opening. The driving mechanism is provided with a clamp member which can be clamped on the flexible lance and which is movable in the frame towards and away from this outlet opening. The clamp member is mounted on an endless drive element. The active part of the endless drive runs parallel to the driving direction. The drive mechanism further comprises at least one non-driven counter roller arranged opposite said clamp member. The lance is clamped between the clamp member and the counter roller.

A system and an apparatus for positioning a plurality of flexible cleaning lances through tubes penetrating a tube sheet of a heat exchanger tube sheet, includes a smart lance tractor drive, a controller, and a tumble box connected to the controller operable to generate and/or distribute electrical power to the AC induction sensor from an air pressure source, supply electrical power to the controller and distribute pneumatic power to pneumatic motors for positioning the tractor drive on the positioner frame. The smart tractor drive includes sensors for detection of mismatch between expected and actual lance positions, sense lance insertion distance and lance removal and provide automated drive reversal operation to remove blockages within tubes being cleaned.

A system and an apparatus for positioning a plurality of flexible cleaning lances through tubes penetrating a tube sheet of a heat exchanger tube sheet, includes a smart lance tractor drive, a controller, and a tumble box connected to the controller operable to generate and/or distribute electrical power to the AC induction sensor from an air pressure source, supply electrical power to the controller and distribute pneumatic power to pneumatic motors for positioning the tractor drive on the positioner frame. The smart tractor drive includes sensors for detection of mismatch between expected and actual lance positions, sense lance insertion distance and lance removal and provide automated drive reversal operation to remove blockages within tubes being cleaned.

A heat exchanger cleaning system comprises: a target rotating body which rotates around a rotation axis; a first inlet through which first gas on the target rotating body is introduced; and a first soot blower located in the inner space of the first inlet and including a first injection port through which a first substance is injected and a second injection port through which a second substance is injected, wherein a first distance of the first injection port from the rotation axis is substantially the same as a second distance of the second injection port from the rotation axis. A heat exchanger cleaning method using the heat exchanger cleaning system comprises: a step for positioning the first soot blower; a step for spraying the first substance and the second substance at the same time; and a step for removing foreign substances.

A cleaning method for a heat exchanger is a cleaning method for a heat exchanger which includes a header passage and a plurality of internal passages connected to the header passage, that includes: a step of supplying a cleaning fluid, via the header passage, to some of the plurality of internal passages connected to the header passage, selectively.

A method for manufacturing a water-absorbent resin includes a cleaning step of cleaning the inside of a heat exchanger that is connected to a vessel holding an aqueous gel-like polymer as a precursor of the water-absorbent resin and is configured to cool a gas containing the polymer generated in the vessel. The heat exchanger, and includes: a plurality of pipes that have an elongated path through which the gas passes, in which the gas is cooled due to heat dissipation during passage through the paths; a chamber that is arranged above the plurality of pipes and is in communication with openings at upper ends of the plurality of pipes; and a cleaner that sprays a cleaning liquid in the chamber. The cleaning step includes at least cleaning the inside of the chamber by spraying the cleaning liquid from the cleaner in the chamber.

In a system and method of working tubes coupled to a tubesheet having a number of holes, wherein each hole in fluid communication with one of the tubes, an end-effector is positioned by a robot in coarse or rough alignment with a first hole in the tubesheet. Via lasers positioned on the end-effector, laser spots are formed on a surface of the tubesheet adjacent the first hole. The laser spots are detected by a camera and the alignment of the end-effector relative to the first hole in the tubesheet is refined via the robot based on the detected pattern of laser spots. The tool is then moved into the tube that is in fluid communication with the first hole in the tubesheet to work on (inspect, plug, sleeve or weld) the tube.

A system and method for cleaning of heat exchanger tubes including an assembly, an indexer and a communication device provided with specialized software and programming. The indexer includes orthogonally arranged first and second arms. A trolley and sensors are provided on the indexer arms. One or more lances are provided on the trolley to deliver water jets into the openings. Sensors measure displacement as the trolley is moved relative to the heat exchanger's face plate. An operator controls the system from a distance away using the communication device. During setup, the pattern of the face plate is learned and mapped utilizing information from the sensors as one of the inputs. This information is utilized to help navigate the face plate during a subsequent cleaning operation. A kit for retrofitting existing X-Y indexers is also disclosed.