A method is disclosed for coating a projectile for use in an ammunition cartridge. A polymer jacket is applied to an undersized projectile core of a first standard caliber to bring the outer dimensions of the jacketed projectile into compliance with those of a second, larger caliber projectile. The polymer jacket coating may produce a non-uniform outer diameter of the polymer jacketed projectile and may include a plurality of circular cavities defined therein. The polymer-jacketed projectile may be a bullet for pistol or rifle ammunition, or a pellet, or shot for use in a shotgun shell.

The invention relates to bullets having increased frangibility (or which can be easily fragmented) and to powder materials and processes for the manufacture of such bullets. The bullets of the present invention are made from an iron alloy containing 75-81% Hoeganaes MH-100 Iron 0.6-0.09% Carbon, and balance of admixed Copper powder. Said bullets are then coated for lubricity so the bullet does not prematurely wear the barrel of a gun. Additionally, the invention provides a simple low cost process to make bullets that is amenable to mass production via automation.

A cartridge includes a bullet on which there is formed a coating. At least an upper layer of the coating is porous and comprises a thermoset polymer and a filler. The filler may be a dry film lubricant. The cartridge may be used in a gun of the type that has a rifled barrel. A rifled barrel has a bore diameter and a groove diameter. The bullet may have a metal diameter that is less than the groove diameter but slightly greater than the bore diameter. The coated bullet may have a diameter that is greater than or equal to the groove diameter. When fired, the bullet produces less barrel friction and heating than a conventional bullet. The velocity of the coated bullets is greater and the velocity distribution is more narrow compared to uncoated bullets.

A cartridge includes a bullet on which there is formed a coating. At least an upper layer of the coating is porous and comprises a thermoset polymer and a filler. The filler may be a dry film lubricant. The cartridge may be used in a gun of the type that has a rifled barrel. A rifled barrel has a bore diameter and a groove diameter. The bullet may have a metal diameter that is less than the groove diameter but slightly greater than the bore diameter. The coated bullet may have a diameter that is greater than or equal to the groove diameter. When fired, the bullet produces less barrel friction and heating than a conventional bullet. The velocity of the coated bullets is greater and the velocity distribution is more narrow compared to uncoated bullets.

The present invention provides a treated projectile having a reduced friction compared to an untreated projectile comprising: a projectile comprising a higher atomic concentration of Ca and a reduced friction in the treated projectile than a comparable untreated projectile.

The present invention provides a treated projectile having a reduced friction compared to an untreated projectile comprising: a projectile comprising a higher atomic concentration of Ca and a reduced friction in the treated projectile than a comparable untreated projectile.

A process of cleaning the surface of lead or steel shot in a drum system and increasing the surface area to allow epoxy to adhere to the surface and spraying and cooking the paint to the surface with a spray gun in the drum system.

A method of sealing and securing of a shaped charge comprising a casing having a detonator, an explosive filler disposed within the casing having a cavity formed therein, and a liner disposed over the explosive filler. The method includes coating at least one portion of the shaped charge with a curable sealant, and exposing the curable sealant to radiation to cure the curable sealant. The radiation may be in the ultraviolet range and have a wavelength in a range of from about 200 to about 400 nanometers. In addition, the at least one portion of the shaped charge that is coated with the curable sealant may be a surface of the liner, a joint between the liner and the casing, over the detonator, or any combination thereof. The liner may comprise a metallic liner.

A method of sealing and securing of a shaped charge comprising a casing having a detonator, an explosive filler disposed within the casing having a cavity formed therein, and a liner disposed over the explosive filler. The method includes coating at least one portion of the shaped charge with a curable sealant, and exposing the curable sealant to radiation to cure the curable sealant. The radiation may be in the ultraviolet range and have a wavelength in a range of from about 200 to about 400 nanometers. In addition, the at least one portion of the shaped charge that is coated with the curable sealant may be a surface of the liner, a joint between the liner and the casing, over the detonator, or any combination thereof. The liner may comprise a metallic liner.

The invention relates to bullets having increased frangibility (or which can be easily fragmented) and to powder materials and processes for the manufacture of such bullets. The bullets of the present invention are made from an iron alloy containing 75-81% Hoeganaes MH-100 Iron 0.6-0.09% Carbon, and balance of admixed Copper powder. Said bullets are then coated for lubricity so the bullet does not prematurely wear the barrel of a gun. Additionally, the invention provides a simple low cost process to make bullets that is amenable to mass production via automation.