An explosive device, such as a missile, artillery round, aerial bomb, mortar round, or mine, that utilizes a wall structure that upon detonation provides displacement of smaller fragments interstitially between larger fragments. The displacement of the smaller fragments into the interstitial spaces at detonation creates an expanding fragmentation curtain that momentarily contains expanding gases to increase the impulse pressure of the explosion, thereby increasing the kinetic energy imparted to the fragments. In some embodiments, the wall structure includes ordered layers of preformed metal fragments encased in binder material that suspends the fragments in a desired arrangement prior to detonation.

A booster explosive (10) comprises a canister body 12 within which is a cap well (20) having disposed therein a detonator (24). A protective sleeve (28) encloses the cap well (20) except for that portion of the cap well, the active portion (20d), which encloses the explosive end section (24a) of detonator (24). The protective sleeve serves to attenuate the force of shock waves from nearby prior explosions acting on the detonator (24). An annular air space (32) may be provided between protective sleeve (28) and cap well (20) to further attenuate the force of such shock waves. Attenuation of the shock waves reduces the likelihood of damage to detonators (24) by prior nearby explosions.

A novel castable frangible projectile and techniques for manufacturing such are provided. A cartridge system includes a case defining a volume, a propellant disposed in the volume of the case, and a projectile coupled to the case. The projectile includes a body disposed at least partially within the case and configured to enclose the propellant within the volume of the case. The body is formed of a castable eutectic mixture, the castable eutectic mixture configured to be melted and cast, wherein the body is configured to break into a plurality of fragments upon impact with a target.

An additive manufacturing process includes pressurizing and heating a slurry, flowing the pressurized heated slurry through a nozzle, and depositing the slurry in a predetermined pattern.

A booster explosive (10) comprises a canister body 12 within which is a cap well (20) having disposed therein a detonator (24). A protective sleeve (28) encloses the cap well (20) except for that portion of the cap well, the active portion (20d), which encloses the explosive end section (24a) of detonator (24). The protective sleeve serves to attenuate the force of shock waves from nearby prior explosions acting on the detonator (24). An annular air space (32) may be provided between protective sleeve (28) and cap well (20) to further attenuate the force of such shock waves. Attenuation of the shock waves reduces the likelihood of damage to detonators (24) by prior nearby explosions.

The invention relates to a process for forming a pre-defined recess in a cured or cast explosive composition comprising the steps of: i) providing a female mould, ii) providing a male former, and locating said male former proximate to the female mould to create a gap between said male former and female mould, iii) forming an admixture of a curable/castable explosive composition, charging the gap with the admixture of explosive composition, causing the cure or cast of said curable/castable explosive composition, removing the male former to furnish a cured or cast explosive composition with a pre-defined recess.

A novel castable frangible projectile and techniques for manufacturing such are provided. A cartridge system includes a case defining a volume, a propellant disposed in the volume of the case, and a projectile coupled to the case. The projectile includes a body disposed at least partially within the case and configured to enclose the propellant within the volume of the case. The body is formed of a castable eutectic mixture, the castable eutectic mixture configured to be melted and cast, wherein the body is configured to break into a plurality of fragments upon impact with a target.

A novel castable frangible projectile and techniques for manufacturing such are provided. A cartridge system includes a case defining a volume, a propellant disposed in the volume of the case, and a projectile coupled to the case. The projectile includes a body disposed at least partially within the case and configured to enclose the propellant within the volume of the case. The body is formed of a castable eutectic mixture, the castable eutectic mixture configured to be melted and cast, wherein the body is configured to break into a plurality of fragments upon impact with a target.

A deliverable weapon, such as a missile, an artillery round, an aerial bomb, or a mortar round, having an explosive warhead, utilizes concentric annular sleeves that upon detonation provide placement of smaller fragments of an inner annular sleeve interstitially with respect to larger fragments of an outer annular sleeve in an expanding fragmentation curtain that contains expanding gases to increase the pressure of the explosion and the kinetic energy transferred to the fragments. In embodiments, the sleeves are comprised of ordered layers of spherical metal fragments encased in binder material and an outer casing.

A novel castable frangible projectile and techniques for manufacturing such are provided. A cartridge system includes a case defining a volume, a propellant disposed in the volume of the case, and a projectile coupled to the case. The projectile includes a body disposed at least partially within the case and configured to enclose the propellant within the volume of the case. The body is formed of a castable eutectic mixture, the castable eutectic mixture configured to be melted and cast, wherein the body is configured to break into a plurality of fragments upon impact with a target.