A linear or angular position sensor system comprising a magnetic structure for generating a magnetic field, and a sensor device movable relative to the magnetic structure. The sensor device comprises a plurality of sensor elements for measuring at least two characteristics of said magnetic field, and a processing circuit for determining a linear or angular position of the sensor device relative to the magnetic structure in accordance with a predefined function of these characteristics (e.g. components or gradients). The magnetic structure comprises one or more grooves, having a shape and size which can be described by a limited set of parameters, having values optimized to reduce a maximum error between the actual position of the sensor device, and the calculated position based on said predefined function, by at least a factor of 2.

A position sensing arrangement for sensing the position of a revolute joint of an articulated structure. The position sensing arrangement comprises a disc and a magnetic sensor assembly. The disc comprises a first magnetic ring with m magnetic pole pairs, and a second magnetic ring with n magnetic pole pairs, where m and n are co-prime, and a mounting arrangement by which the disc is mountable to a magnetisation jig during manufacture and the articulated structure during operation, the mounting arrangement permitting the disc to be mounted to the magnetisation jig and articulated structure in a single orientation only. The magnetic sensor assembly comprises a first magnetic sensor array for detecting the magnetic pole pairs of the first magnetic ring, and a second magnetic sensor array for detecting the magnetic pole pairs of the second magnetic ring.

Disclosed herein are an elastic encoder and manufacturing method thereof. The elastic encoder of the present invention includes a reinforcing rim which has a reinforcing body and a reinforcing flange formed along a peripheral part of the reinforcing body and which is manufactured using a metallic material; and a plastic magnet which is bound to the reinforcing flange so as to surround the reinforcing flange, includes synthetic resin, rubber material, and magnetic powder, and has a plurality of magnetic poles magnetized in a circumferential direction.

A magnet portion 27 of a magnetic encoder 26 includes a magnetic member and a resin, and a highly reliable magnetic encoder 26 having a high magnetic property and enabling to detect a rotational number with high accuracy, and a hub unit bearing 2a are provided. Further, the resin is preferably a thermoplastic resin and further preferably includes a thermoplastic resin including a soft segment in a molecule. Further, the magnetic encoder 26 further includes a fixed member 25 attached with the magnet portion 27 and comprising a magnetic material, and the magnet portion 27 and the fixed member 25 are bonded by an adhering agent including at least one of a phenolic resin based and an epoxy resin based.

A sensor system comprises a magnetic field generator and a sensor device arranged at a distance from said magnetic field generator and adapted for measuring or determining at least one magnetic field component and/or at least one magnetic field gradient component. The magnetic field generator comprises a multi-pole magnet having a number N of pole pairs that are axially magnetized to generate an N-pole magnetic field that is substantially rotationally symmetric around an axis. The magnet comprises a plurality of grooves and/or elongate protrusions that are arranged in a rotationally symmetric pattern around the axis to provide a substantially constant magnetic field gradient in a central region around said axis.

A linear or angular position sensor system comprising a magnetic structure for generating a magnetic field, and a sensor device movable relative to the magnetic structure. The sensor device comprises a plurality of sensor elements for measuring at least two characteristics of said magnetic field, and a processing circuit for determining a linear or angular position of the sensor device relative to the magnetic structure in accordance with a predefined function of these characteristics (e.g. components or gradients). The magnetic structure comprises one or more grooves, having a shape and size which can be described by a limited set of parameters, having values optimized to reduce a maximum error between the actual position of the sensor device, and the calculated position based on said predefined function, by at least a factor of 2.

The invention relates to a method for manufacturing a component able to rotate about an axis, comprising a step of incorporating a magnetic material into the powder during the manufacture of the rotating component, in at least one predefined zone of the component formed. The invention also relates to a rotating component obtained using this method and to a system for measuring rotation of the rotating component obtained by this method, by using at least one sensor able to detect the passage of the zone into which the magnetic material is incorporated.

Displacement transducer device, adapted to be coupled to reference points of a structure, includes a first element integrally securable to a first reference point of the structure, first and second magnets arranged so as to magnetically repel one another, a transducer arranged proximate the first and second magnets so as to detect a variation in the magnetic field between the first and second magnet and to convert the variation into a signal processed by a processing unit, the displacement transducer device includes a second element integrally securable to a second reference point of the structure, and one of the first or second magnet or transducer being connected to the first element and the remaining elements of the first or second magnet or transducer being connected to the second element such that a relative movement of the first or the second reference point causes a variation in the magnetic field.

A magnetic sensor arrangement, comprising: a magnet assembly and a magnetic sensor; the magnet assembly forming a magnetic field having at least two magnetic field components with different angular periodicities at the location of the magnetic sensor and the magnetic sensor including means for sensing the different magnetic field components to produce at least a first and a second sensor element signal; and a computing element for receiving the at least first and second sensor element signals and combining them to produce a unique angular position of the magnet relative to the sensor. A method of determining a unique angular position is also provided.

Apparatus and associated methods relate to cascaded sets of two or more individual permanent magnets distributed in a predetermined spatial relationship on a source carrier configured to translate proximate two or more magnetic field sensors distributed in a predetermined spatial relationship on a reference carrier. In an illustrative example, the permanent magnets may be arranged in at least two predetermined orientations. For example, each of the permanent magnets may direct its field in a predetermined orientation to produce a unique output code from a set of the magnetic field sensors. The output code may, for example, uniquely identify a relative position between the source carrier and the reference carrier. The magnetic field sensors may be, for example, anisotropic magneto-resistive elements. Cascaded sets of permanent magnets may cost-effectively increase the dynamic range of the relative position between the source carrier and the reference carrier by adding additional magnetic targets.