A device for sensing a rotary or linear position of moving parts of drives, in which a moving part performs a rotary movement or a linear positioning movement with respect to a stationary part, has a switch unit comprising switches arranged next to one another in a row and is arranged on the stationary part, and having an actuating element for actuating the switches based on the relative position of the moving part, the actuating element having switch triggers corresponding to the number of switches and each being assigned to the respective switches, such that there is a respectively defined unique combination of positions of the switches for each relative position between the moving part and the stationary part, and a control module having an analysis unit for storing coding for the different switch positions in relation to the relative position of the moving part of the drive.

Sensor assembly comprising a first rotary sensor part with a plurality of individual electrically conducting sensor areas arranged in a pattern, a second rotary sensor part arranged rotationally relative to the first portion, the second part comprising a plurality of contact structures adapted to be in contact with conducting sensor areas on the first sensor rotary part. The contact structures are configured to engage and connect different sensor areas as the first and second part of the rotary sensor rotate relative to each, the created connections being indicative of a rotational position between the first and second portions. One of the contact structures is an actuatable contact structure being axially moveable relative to the first portion and having a connected position in which the actuatable contact structure is in contact with a sensor area and a disconnected position in which the actuatable contact structure is not in contact with a sensor area.

Sensor assembly comprising a first rotary sensor part with a plurality of individual electrically conducting sensor areas arranged in a pattern, a second rotary sensor part arranged rotationally relative to the first portion, the second part comprising a plurality of contact structures adapted to be in contact with conducting sensor areas on the first sensor rotary part. The contact structures are configured to engage and connect different sensor areas as the first and second part of the rotary sensor rotate relative to each, the created connections being indicative of a rotational position between the first and second portions. One of the contact structures is an actuatable contact structure being axially moveable relative to the first portion and having a connected position in which the actuatable contact structure is in contact with a sensor area and a disconnected position in which the actuatable contact structure is not in contact with a sensor area.

A method of manufacturing a sensor member comprising the steps of arranging an initial sensor member in a fixed position relative to a material-removing tool, and control the tool to (i) remove material from the carrier alignment portion to thereby create an alignment structure, and (ii) remove material from at least one sensor layer area to thereby create a code segment pattern, each code segment thereby being aligned with the alignment structure.

A method of manufacturing a sensor member comprising the steps of arranging an initial sensor member in a fixed position relative to a material-removing tool, and control the tool to (i) remove material from the carrier alignment portion to thereby create an alignment structure, and (ii) remove material from at least one sensor layer area to thereby create a code segment pattern, each code segment thereby being aligned with the alignment structure.

A device has a sensor unit for detecting measurement data about a relative movement of two components that are moved relative to one another. The sensor unit includes a scale unit connected to one of the components and extending in a movement direction of the relative movement over a measuring section. The scale unit includes a structure having magnetic bodies repeating in a defined manner along the measuring section. The magnetic bodies are axially magnetized and are arrayed having identical magnetic poles along the measuring section and/or the magnetic bodies are radially magnetized and are arrayed in alternation with respect to their magnetic poles along the measuring section. The sensor unit includes a pre-tensioning unit which fixes the arrayed magnetic bodies using a pre-tensioning force.

A rotation detecting apparatus includes a rotating member, detectors regarding a rotating direction of the rotating member, and a predetermined unit. Each detector detects whether a predetermined standard direction is included in detecting ranges different for each rotating member and outputs a result. The predetermined unit combines the detection result output from each detector and extracts an angle range. The predetermined unit specifies the rotating direction of the rotating member based on changes in the angle ranges extracted a plurality of times occurring in the plurality of times. The detecting range corresponding to each of the plurality of detectors is determined to be able to identify relative positions before and after a change from the angle range extracted by the predetermined unit to the angle range that is clockwise or counterclockwise apart a predetermined number or less to the angle range extracted, the predetermined number being two or more.

A transfer case is disclosed that includes an input shaft, a primary output shaft, a secondary output shaft, a gear reduction mechanism that selectively couples the input shaft to the primary output shaft in a high range and a low range, a secondary torque transfer mechanism that operates to selectively couple the primary output shaft to the secondary output shaft to engage a four-wheel drive mode, and an actuation mechanism that operates the gear reduction mechanism and the secondary torque transfer mechanism. The actuation mechanism includes a gear plate with an integral target pattern that is rotatable through a plurality of positions corresponding to states of the gear reduction mechanism and the secondary torque transfer, as well as a sensor that is adapted and positioned to read the target pattern to in each of the positions of the gear plate.

A rotary sensor assembly, comprising a first sensor part with a plurality of position sensor segments, and a second sensor part with a grounded contact in contact with a position sensor segment. For a current incremental rotational position a contact is in contact with an un-powered current-position sensor segment, with the neighbour segments being in a powered state. When the contact is rotated to a powered next-position position sensor segment, the next-position sensor segment becomes a new current-position sensor segment. Electronic circuitry is adapted to detect that the new current-position sensor segment is grounded and that the first and second sensor parts thereby have been rotated one increment relative to each other, and subsequently change the state of the former current-position sensor segment from un-powered to powered and the state of the new current-position sensor segment from powered to un-powered.

A rotary sensor assembly, comprising a first sensor part with a plurality of position sensor segments, and a second sensor part with a grounded contact in contact with a position sensor segment. For a current incremental rotational position a contact is in contact with an un-powered current-position sensor segment, with the neighbour segments being in a powered state. When the contact is rotated to a powered next-position position sensor segment, the next-position sensor segment becomes a new current-position sensor segment. Electronic circuitry is adapted to detect that the new current-position sensor segment is grounded and that the first and second sensor parts thereby have been rotated one increment relative to each other, and subsequently change the state of the former current-position sensor segment from un-powered to powered and the state of the new current-position sensor segment from powered to un-powered.