A device having two mutually spaced sensor loops is provided. The device includes a magnetostrictive sensor structure coupled to a plurality of transmitters and a plurality of receivers, and along which a magnet that is secured to the rotating component moves. Each sensor loop has a shape corresponding to a rotating direction of the rotating component. Two saturation zones are in both sensor loops. Each transmitting element is provided for simultaneously coupling two current pulses in opposite direction into one respective sensor loop. Each receiving element is positioned to receive a reflected pulse by the magnet at the respective saturation zone. The receiving elements are connected to evaluation electronics configured to for determine an angular position of the rotating component based on transit times for the current pulse to travel along the respective sensor loop from the respective transmitting element to the respective saturation zone and for each reflected pulse to travel along the respective sensor loop from the respective saturation zone to the respective receiving element.

A system for dynamically adjusting an operation of a magnetostrictive position sensor is provided. The system includes a controller configured to receive an electrical signal from the magnetostrictive position sensor that includes a response pulse, identify factory calibration data that correlates initial recorded values of amplitudes of response pulses received from the magnetostrictive position sensor at different locations of a position magnet along a length of the magnetostrictive position sensor, identify an initial amplitude of the response pulse based on the factory calibration data, calculate a difference between the initial amplitude and an amplitude of the response pulse, determine if the difference is greater than a threshold value, and generate an alert in response to determining that the difference is greater than the threshold value.

A radio frequency (RF) based waveguide health monitoring system is disclosed. The system employs an RF transmitter for launching a probe RF waveform into a waveguide. Reflections, etc., from the interior of the waveguide of the probe RF waveform create a signature RF waveform, with a health RF receiver receiving this resultant signature RF waveform. A health processing system analyzes the signature RF waveform, and when it detects a change indicative of a deformation of the waveguide, generates a warning signal. This change may be due to bends, flexes, vibrations (or changes in vibrations), or separations of the waveguide. The system may have low frequency, high frequency, or high frequency imaging modes. The system may employ a high-power probe RF waveform, thereby enabling a wireless charging system with power RF receivers located along the length of the waveguide providing additional functionality.

A radio frequency (RF) based waveguide health monitoring system is disclosed. The system employs an RF transmitter for launching a probe RF waveform into a waveguide. Reflections, etc., from the interior of the waveguide of the probe RF waveform create a signature RF waveform, with a health RF receiver receiving this resultant signature RF waveform. A health processing system analyzes the signature RF waveform, and when it detects a change indicative of a deformation of the waveguide, generates a warning signal. This change may be due to bends, flexes, vibrations (or changes in vibrations), or separations of the waveguide. The system may have low frequency, high frequency, or high frequency imaging modes. The system may employ a high-power probe RF waveform, thereby enabling a wireless charging system with power RF receivers located along the length of the waveguide providing additional functionality.

A torque measurement system includes an outer rotational shaft and an inner rotational shaft both configured to rotate about a rotational axis. A rotation of the inner rotational shaft causes a rotation of the outer rotational shaft via a coupling structure. At least one torque applied to the inner rotational shaft is translated into a first torque-dependent angular shift between the shafts. A first metamaterial track is coupled to the outer rotational shaft and configured to co-rotate with the outer rotational shaft. A second metamaterial track is coupled to the inner rotational shaft and configured to co-rotate with the inner rotational shaft. The tracks are configured to convert an electro-magnetic transmit signal into a first electro-magnetic receive signal based on the first torque-dependent angular shift and a receiver is configured to receive the electro-magnetic receive signal and measure the at least one torque based on the electro-magnetic receive signal.

A torque measurement system includes an outer rotational shaft and an inner rotational shaft both configured to rotate about a rotational axis. A rotation of the inner rotational shaft causes a rotation of the outer rotational shaft via a coupling structure. At least one torque applied to the inner rotational shaft is translated into a first torque-dependent angular shift between the shafts. A first metamaterial track is coupled to the outer rotational shaft and configured to co-rotate with the outer rotational shaft. A second metamaterial track is coupled to the inner rotational shaft and configured to co-rotate with the inner rotational shaft. The tracks are configured to convert an electro-magnetic transmit signal into a first electro-magnetic receive signal based on the first torque-dependent angular shift and a receiver is configured to receive the electro-magnetic receive signal and measure the at least one torque based on the electro-magnetic receive signal.

A magnetostrictive position measuring method determines a time of flight of a magnetostrictive response transmitted through a waveguide. The magnetostrictive response is generated using a target magnet in response to a magnetostrictive excitation. In the method, an electrical response signal containing an indicator of the magnetostrictive response is digitally sampled at a sampling rate to obtain a plurality of samples. An amplitude of each of the plurality of samples within a target frequency range is determined through an analysis of the plurality of samples in a frequency domain. A peak sample from the plurality of samples in the frequency domain corresponding to the magnetostrictive response is identified. The time of flight and a position of the target magnet along the waveguide is determined based on the peak sample.

A rotation sensor system includes a rotatable target object configured to rotate about a rotational axis in a rotation direction; a first millimeter-wave (mm-wave) metamaterial track coupled to the rotatable target object, where the first mm-wave metamaterial track is arranged around the rotational axis, and where the first mm-wave metamaterial track includes a first array of elementary structures having at least one first characteristic that changes around a perimeter of the first mm-wave metamaterial track; at least one transmitter configured to transmit a first electro-magnetic transmit signal towards the first mm-wave metamaterial track, where the first mm-wave metamaterial track converts the first electro-magnetic transmit signal into a first electro-magnetic receive signal; at least one receiver configured to receive the first electro-magnetic receive signal; and at least one processor configured to determine a rotational parameter of the rotatable target object based on the received first electro-magnetic receive signal.

A rotation sensor system includes a rotatable target object configured to rotate about a rotational axis in a rotation direction; a first millimeter-wave (mm-wave) metamaterial track coupled to the rotatable target object, where the first mm-wave metamaterial track is arranged around the rotational axis, and where the first mm-wave metamaterial track includes a first array of elementary structures having at least one first characteristic that changes around a perimeter of the first mm-wave metamaterial track; at least one transmitter configured to transmit a first electro-magnetic transmit signal towards the first mm-wave metamaterial track, where the first mm-wave metamaterial track converts the first electro-magnetic transmit signal into a first electro-magnetic receive signal; at least one receiver configured to receive the first electro-magnetic receive signal; and at least one processor configured to determine a rotational parameter of the rotatable target object based on the received first electro-magnetic receive signal.

A multi-mode microwave waveguide blade sensing system includes a transceiver, a waveguide, and a probe sensor. The transceiver generates a microwave energy signal having a first waveguide mode and a different second waveguide mode. The waveguide includes a first end that receives the microwave energy signal. The probe sensor includes a proximate end that receives the microwave energy signal from the transceiver and a distal end including an aperture that outputs the microwave energy signal. The probe sensor directs the microwave energy signal at a first direction based on the first waveguide mode and a different second direction different based on the second waveguide mode. The probe sensor receives different levels of reflected microwave energy based at least in part on a location at which the at least one microwave energy signal is reflected from the machine.