The invention relates to a sealing element (1) for a pressure sensor assembly (2) for a motor vehicle for crash detection with a pressure sensor unit (12) inside an assembly housing, wherein the pressure sensor unit (12) comprises a sensing element arranged inside a pressure sensor housing (11) for detecting an air pressure, and wherein the pressure sensor housing (11) has a pressure supply opening (13) for supplying the air pressure from a pressure inlet of the assembly housing to the sensing element. The sealing element (1) can be arranged between the pressure sensor housing (11) and an assembly housing wall, in order to seal the pressure supply opening (13) in relation to the inside of the assembly house, in such a way that the sealing element (1) encloses the pressure supply opening (13) and fluidically connects the pressure inlet with the pressure supply opening (13), wherein the sealing element (1) has a through-recess (3) running in an axial direction and a main body (4) having an outer wall (5) and an inner wall (6) surrounding the through-recess (3), as well as having a lower axial end (7) and an upper axial end (8), wherein the inner wall (6) of the main body (4) has a first wall section (9) widening towards the lower axial end (7), wherein the lower axial end (7) of the main body (4) faces the pressure sensor housing (11) in the assembled state, and wherein the first wall section (9) forms a contact surface (10) for contact with the pressure sensor housing (11), on which at least sections of the pressure sensor housing (11) rest in the assembled state. The invention also relates to a pressure sensor assembly (2) comprising a sealing element (1) of this type.

Improvements in thin film sensors are disclosed. These can be used for aircraft applications. Dielectric isolation washers can be provided between a pressure sensor and an exterior metal housing of a sensor assembly. In this manner, high voltage inputs from a lightning strike or other source that reach the sensor housing are not transmitted to the sensor. Dielectric washers, insulators, and potting compounds can thus isolate a metal thin film pressure sensor from adjacent metal components (e.g., using non-conducting insulating materials like Torlon, zirconia and nylon). Besides their high dielectric strength, these materials exhibit compressive strength and resistance to wear, creep and corrosion. Desirable thicknesses for these components are provided. The described thin film pressure sensor embodiments can attain a dielectric rating of 1500 VAC.

Improvements in thin film sensors are disclosed. These can be used for aircraft applications. Dielectric isolation washers can be provided between a pressure sensor and an exterior metal housing of a sensor assembly. In this manner, high voltage inputs from a lightning strike or other source that reach the sensor housing are not transmitted to the sensor. Dielectric washers, insulators, and potting compounds can thus isolate a metal thin film pressure sensor from adjacent metal components (e.g., using non-conducting insulating materials like Torlon, zirconia and nylon). Besides their high dielectric strength, these materials exhibit compressive strength and resistance to wear, creep and corrosion. Desirable thicknesses for these components are provided. The described thin film pressure sensor embodiments can attain a dielectric rating of 1500 VAC.

An electronic pressure and temperature sensor includes a chamber disposed within a housing. The pressure and temperature sensor are disposed at a chamber first end. An opening is disposed at a chamber second end, wherein the opening is configured to be in fluidic communication with the fluid media. A viscous gel is disposed within a portion of the chamber and encloses the pressure and temperature sensor apart from the fluid media. A second temperature sensor is at least partially disposed within the housing and is not disposed within the chamber. The first temperature sensor is configured to measure a temperature of the viscous gel, where the temperature of the viscous gel configured for use in temperature compensation calculations used to determine the pressure of the fluid media. The second temperature sensor is configured to measure a temperature of the flow of the fluid media.

A pressure sensor assembly and method of manufacturing the same are provided. The pressure sensor assembly includes a contoured sensing insert. The contoured sensing insert includes an outer sensing insert having an open interior through-hole and a top contoured surface configured to be secured at least partially within the fluid flow container. The top contoured surface has a surface contour corresponding with an interior wall contour of the fluid flow container. The contoured sensing insert also includes an inner sensing medium defined within the through-hole of the outer sensing insert. The inner sensing medium defines a conforming contoured surface at least substantially matching the surface contour of the top contoured surface. A corresponding method of manufacturing is also provided.

In the following, a sensor assembly is described. According to an exemplary embodiment, the sensor assembly has a housing enclosing a pressure chamber filled with a medium, the housing having a first housing part and a second housing part, the first housing part being connected to the second housing part to seal the pressure chamber in a pressure-tight manner A sensor chip is arranged in the pressure chamber, substantially surrounded by the medium, and configured to measure a pressure of the medium. The sensor assembly also includes a plurality of connection pins which are fed through the first housing part (carrier) by pressure-tight bushings and which are electrically connected to the sensor chip. The sensor assembly also has stress relieving structures which are configured to mechanically decouple the first housing part and a pressure-sensitive element of the sensor chip.

In the following, a sensor assembly is described. According to an exemplary embodiment, the sensor assembly has a housing enclosing a pressure chamber filled with a medium, the housing having a first housing part and a second housing part, the first housing part being connected to the second housing part to seal the pressure chamber in a pressure-tight manner A sensor chip is arranged in the pressure chamber, substantially surrounded by the medium, and configured to measure a pressure of the medium. The sensor assembly also includes a plurality of connection pins which are fed through the first housing part (carrier) by pressure-tight bushings and which are electrically connected to the sensor chip. The sensor assembly also has stress relieving structures which are configured to mechanically decouple the first housing part and a pressure-sensitive element of the sensor chip.

A method for producing a differential pressure sensor includes: a) Providing a sensor assembly; b) Providing a main body with a substantially rotationally symmetrical cavity for receiving the sensor assembly; c) Introducing the sensor assembly into the cavity of the main body; d) Welding the sensor assembly into the cavity of the main body by means of a resistance pulse welding method; e) Introducing, for example, by pressing in, a welding ring between the sensor assembly and the cavity of the main body in an opening region of the cavity; and f) Axial laser welding in the opening region of the cavity such that the main body is welded circumferentially to the sensor assembly by means of the welding ring.

A cold cathode ionization vacuum gauge includes an extended anode electrode and a cathode electrode surrounding the anode electrode along its length and forming a discharge space between the anode electrode and the cathode electrode. The vacuum gauge further includes an electrically conductive guard ring electrode interposed between the cathode electrode and the anode electrode about a base of the anode electrode to collect leakage electrical current, and a discharge starter device disposed over and electrically connected with the guard ring electrode, the starter device having a plurality of tips directed toward the anode and forming a gap between the tips and the anode.

A cold cathode ionization vacuum gauge includes an extended anode electrode and a cathode electrode surrounding the anode electrode along its length and forming a discharge space between the anode electrode and the cathode electrode. The vacuum gauge further includes an electrically conductive guard ring electrode interposed between the cathode electrode and the anode electrode about a base of the anode electrode to collect leakage electrical current, and a discharge starter device disposed over and electrically connected with the guard ring electrode, the starter device having a plurality of tips directed toward the anode and forming a gap between the tips and the anode.