G01N2291/057

Stress gradient high-efficiency non-destructive detection system based on frequency domain calculation of broadband swept frequency signals, and detection method thereof
20230081998 · 2023-03-16 ·

The disclosure discloses a stress gradient high-efficiency non-destructive detection system based on frequency domain calculation of broadband swept frequency signals, and a detection method thereof. The detection method includes: step 1: calibrating an LCR wave velocity of an object to be measured; step 2: calculating a starting frequency and a cut-off frequency of broadband swept frequency signals based on the LCR wave velocity of the object to be measured in the step 1 and a stress gradient measuring range in a depth direction of the object to be measured; step 3: converting phase delay to time delay information based on the phase delay of the starting frequency and the cut-off frequency in the step 2; and step 4: determining stresses of depths corresponding to different frequency components based on the time delay information in the step 3 to finally realize layer-by-layer scanning of stresses at different depths of the measured object. The disclosure is used to solve the problem of low stress gradient measuring accuracy, and realize the high-efficiency characterization of the stress gradient in the depth direction.

Multi-material inspection system and velocity measurement method of critically refracted longitudinal wave based on single-angle wedges

A multi-material inspection system and velocity measurement method of critically refracted longitudinal wave based on single-angle wedges belong to the field of nondestructive testing of high-end equipment. The method includes the following steps: designing a transmitting wedge and a receiving wedge with the same inclination angle, and building phased array ultrasonic-based inspection systems of critically refracted longitudinal wave; estimating a longitudinal wave velocity range of a material to be tested, calculating and optimizing a phased array ultrasonic delay law, and building a relation between a longitudinal wave velocity and an amplitude of critically refracted longitudinal wave; reading and interpolating the arrival time of a received signal, and calculating a longitudinal wave velocity of the material to be tested; determining an optimal delay law, and exciting and receiving a critically refracted longitudinal wave.

MULTI-MATERIAL INSPECTION SYSTEM AND VELOCITY MEASUREMENT METHOD OF CRITICALLY REFRACTED LONGITUDINAL WAVE BASED ON SINGLE-ANGLE WEDGES

A multi-material inspection system and velocity measurement method of critically refracted longitudinal wave based on single-angle wedges belong to the field of nondestructive testing of high-end equipment. The method includes the following steps: designing a transmitting wedge and a receiving wedge with the same inclination angle, and building phased array ultrasonic-based inspection systems of critically refracted longitudinal wave; estimating a longitudinal wave velocity range of a material to be tested, calculating and optimizing a phased array ultrasonic delay law, and building a relation between a longitudinal wave velocity and an amplitude of critically refracted longitudinal wave; reading and interpolating the arrival time of a received signal, and calculating a longitudinal wave velocity of the material to be tested; determining an optimal delay law, and exciting and receiving a critically refracted longitudinal wave.

Ultrasonic flaw detection device

An ultrasonic probe (1) sends out ultrasound waves to a steel sheet (100) obliquely at a plurality of angles, using transmission signals provided from a transmission signal processing unit (3a). In addition, the ultrasonic probe (1) receives echoes corresponding to the plurality of angles from the steel sheet (100). A reception signal processing unit (3b) determines amplitudes of the echoes received by the ultrasonic probe (1) and corresponding to the plurality of angles, and periods of time from when the ultrasound waves are sent out until the echoes are received, as reception times, and identifies a location of a flaw (101) in the steel sheet (100) from the reception times and a ratio between the amplitudes.

COILED WIRE INSPECTION SYSTEM AND METHOD
20220018814 · 2022-01-20 ·

A system and method of ultrasonically inspecting coiled wire includes a wire drawer, a first power feeder, an ultrasonic inspection device, and a re-coiler. The wire drawer receives wire that is unspooled from a first coil of wire that has not been internally inspected for defects. The wire is then fed through the first power feeder, which straightens the wire. The straightened wire is then fed through the ultrasonic inspection device to detect internal defects of the wire. The inspected wire is then re-coiled into a second coil of wire that has been ultrasonically inspected for internal defects. Accordingly, raw and uninspected wire coils can be continuously conditioned and inspected and then re-coiled, and may be certified for use in specific manufacturing processes, without having to inspect individual cut and separated sections of wire.

ULTRASONIC PROBE

An ultrasonic probe comprises a transmitting transducer, a receiving transducer, an absorber, a transmitting and receiving transducer including a transmitting unit and a receiving unit, and a wedge. The wedge includes a first holding part holding the transmitting transducer, a second holding part holding the receiving transducer, an absorber holding part disposed between the first holding part and the second holding part and holding the absorber, and a third holding part disposed on the opposite side of the first holding part from the absorber holding part and holding the transmitting and receiving transducer at an angle allowing ultrasound transmitted from the transmitting and receiving transducer to propagate as surface waves along a surface area of a test object.

Inspection method

A method for inspecting a test object for defects by using an ultrasonic probe including a transmitter, a wedge, and a receiver, the method comprising: placing the ultrasonic probe on the test object; transmitting ultrasound from the transmitter into the wedge such that surface waves propagate along a surface area of the test object; and determining that there is a defect in a part of the test object overlapped with the wedge when the receiver receives an ultrasonic echo, after the transmission of the ultrasound by the transmitter, in a time shorter than a time required to receive a front end-reflected ultrasonic echo produced by reflection of the surface waves at a front end of the wedge.

ULTRASONIC FLAW DETECTION DEVICE

An ultrasonic probe (1) sends out ultrasound waves to a steel sheet (100) obliquely at a plurality of angles, using transmission signals provided from a transmission signal processing unit (3a). In addition, the ultrasonic probe (1) receives echoes corresponding to the plurality of angles from the steel sheet (100). A reception signal processing unit (3b) determines amplitudes of the echoes received by the ultrasonic probe (1) and corresponding to the plurality of angles, and periods of time from when the ultrasound waves are sent out until the echoes are received, as reception times, and identifies a location of a flaw (101) in the steel sheet (100) from the reception times and a ratio between the amplitudes.

INSPECTION METHOD

A method for inspecting a test object for defects by using an ultrasonic probe including a transmitter, a wedge, and a receiver, the method comprising: placing the ultrasonic probe on the test object; transmitting ultrasound from the transmitter into the wedge such that surface waves propagate along a surface area of the test object; and determining that there is a defect in a part of the test object overlapped with the wedge when the receiver receives an ultrasonic echo, after the transmission of the ultrasound by the transmitter, in a time shorter than a time required to receive a front end-reflected ultrasonic echo produced by reflection of the surface waves at a front end of the wedge.

Stress gradient high-efficiency non-destructive detection system based on frequency domain calculation of broadband swept frequency signals, and detection method thereof

The disclosure discloses a stress gradient high-efficiency non-destructive detection system based on frequency domain calculation of broadband swept frequency signals, and a detection method thereof. The detection method includes: step 1: calibrating an LCR wave velocity of an object to be measured; step 2: calculating a starting frequency and a cut-off frequency of broadband swept frequency signals based on the LCR wave velocity of the object to be measured in the step 1 and a stress gradient measuring range in a depth direction of the object to be measured; step 3: converting phase delay to time delay information based on the phase delay of the starting frequency and the cut-off frequency in the step 2; and step 4: determining stresses of depths corresponding to different frequency components based on the time delay information in the step 3 to finally realize layer-by-layer scanning of stresses at different depths of the measured object. The disclosure is used to solve the problem of low stress gradient measuring accuracy, and realize the high-efficiency characterization of the stress gradient in the depth direction.