An immersion sensor is configured to determine the content of a chemical element in molten metal. The immersion sensor has an auxiliary electrochemical cell extending from an interior surface into the internal volume of a sampling chamber. The sampling chamber can be integrally-formed in a sensor head or in a separate refractory structure. The immersion sensor may be configured for the flow of molten metal into the internal volume of the sampling chamber and into contact with the auxiliary electrochemical cell.

A potentiometric oxygen sensor for measuring the oxygen concentration of a liquid metal, including: a metal tube forming at least one sensor body part; an electrochemical subassembly containing an electrolyte, intended to be in contact with the liquid metal, and a reference electrode contained in the electrolyte, the electrolyte being made of yttrium-doped or calcium-doped hafnia (HfO.sub.2), or of thoria (ThO.sub.2), which is optionally yttrium-doped or calcium-doped, or of yttrium-doped or calcium-doped zirconia (ZrO.sub.2), the reference electrode containing at least one metal and its oxide form at the operating temperature of the sensor, an insert made of a transition metal from group 4 of the Periodic Table or an alloy thereof, arranged between the sensor body part and the electrolyte, the insert being attached to the sensor body part and brazed onto the electrolyte by a brazing joint.

An immersion sensor is configured to determine the content of a chemical element in molten metal. The immersion sensor has an auxiliary electrochemical cell extending from an interior surface into the internal volume of a sampling chamber. The sampling chamber can be integrally-formed in a sensor head or in a separate refractory structure. The immersion sensor may be configured for the flow of molten metal into the internal volume of the sampling chamber and into contact with the auxiliary electrochemical cell.

The control system of an internal combustion engine controls an internal combustion engine comprising an exhaust sensor. The control system comprises a motoring device driving rotation of a crankshaft of the internal combustion engine, a motoring control part configured to control the motoring device, a heater control part configured to control supply of electric power to the heater, and a temperature estimating part configured to estimate a temperature of the sensor element. The motoring control part is configured to drive the motoring device for a predetermined time when the temperature of the sensor element estimated by the temperature estimating part is outside a predetermined cracked element temperature region while the heater control part is supplying electric power to the heater, and stop driving the motoring device when the temperature of the sensor element is within the cracked element temperature region.

The control system of an internal combustion engine controls an internal combustion engine comprising an exhaust sensor. The control system comprises a motoring device driving rotation of a crankshaft of the internal combustion engine, a motoring control part configured to control the motoring device, a heater control part configured to control supply of electric power to the heater, and a temperature estimating part configured to estimate a temperature of the sensor element. The motoring control part is configured to drive the motoring device for a predetermined time when the temperature of the sensor element estimated by the temperature estimating part is outside a predetermined cracked element temperature region while the heater control part is supplying electric power to the heater, and stop driving the motoring device when the temperature of the sensor element is within the cracked element temperature region.

Provided is a gas sensor in which a protective cover has no looseness even by repetitive use. The gas sensor includes a sensor element for detecting a predetermined measurement target gas component in a measurement gas; a protective cover which protects a side of one end portion of the sensor element; and a housing which houses the sensor element. The protective cover includes a brim portion at one end portion of an outer surface of the protective cover. The brim portion is brought into contact with a contact surface provided in said housing, and is held between a swaging portion and the contact surface, the swaging portion extending from the contact surface while bending, so that the protective cover is fixed to the housing. The brim portion is tilted at a tilt angle of 5 or more and 15 or less relative to a plane vertical to a central axis of the gas sensor.

A potentiometric oxygen sensor for measuring an oxygen concentration of a liquid metal, which includes a metal tube forming at least one sensor body part, an electrochemical subassembly, and an insert made of a transition metal from group 4 of the Periodic Table or its alloy. The electrochemical subassembly contains an electrolyte, intended to be in contact with the liquid metal, and a reference electrode contained in the electrolyte, the electrolyte being made of yttrium-doped or calcium-doped hafnia (HfO.sub.2), or of thoria (ThO.sub.2), which is optionally yttrium-doped or calcium-doped, or of yttrium-doped or calcium-doped zirconia (ZrO.sub.2). The reference electrode contains at least one metal and its oxide form at the operating temperature of the potentiometric oxygen sensor. The insert is arranged between the sensor body part and the electrolyte, and is attached to the sensor body part and brazed onto the electrolyte by a brazing joint.

Provided is a gas sensor in which a protective cover has no looseness even by repetitive use. The gas sensor includes a sensor element for detecting a predetermined measurement target gas component in a measurement gas; a protective cover which protects a side of one end portion of the sensor element; and a housing which houses the sensor element. The protective cover includes a brim portion at one end portion of an outer surface of the protective cover. The brim portion is brought into contact with a contact surface provided in said housing, and is held between a swaging portion and the contact surface, the swaging portion extending from the contact surface while bending, so that the protective cover is fixed to the housing. The brim portion is tilted at a tilt angle of 5 or more and 15 or less relative to a plane vertical to a central axis of the gas sensor.