An inspection robot, and methods and a controller thereof are disclosed. An inspection robot may include an inspection chassis including a plurality of inspection sensors and coupled to at least one drive module to drive the robot over an inspection surface. The inspection robot may also include a controller including an inspection data circuit to interpret inspection base data, an inspection processing circuit to determine refined inspection data, and an inspection configuration circuit to determine an inspection response value in response to the refined inspection data. The controller may further include an inspection response circuit to, in response to the inspection response value, provide an inspection command value while the inspection robot is interrogating the inspection surface.

A method for testing of a population of monocrystalline components is provided. The method includes obtaining a plurality of component parameters including a crystal angle of each monocrystalline component with respect to a coordinate axis, a three-dimensional geometry, and a material. The method further includes determining a statistical parameter of the crystal angle, and generating a simulation model of the monocrystalline component based on the statistical parameter, the three-dimensional geometry, and the material. The method further includes determining at least one probe parameter based on the simulation model and a predetermined region of interest. The method further includes determining anisotropic delay laws based on the statistical parameter and the probe parameter, and controlling at least one probe based on the anisotropic delay laws to emit ultrasonic waves towards the region of interest in order to test the monocrystalline component for one or more abnormalities.

A multi-material inspection system and velocity measurement method of critically refracted longitudinal wave based on single-angle wedges belong to the field of nondestructive testing of high-end equipment. The method includes the following steps: designing a transmitting wedge and a receiving wedge with the same inclination angle, and building phased array ultrasonic-based inspection systems of critically refracted longitudinal wave; estimating a longitudinal wave velocity range of a material to be tested, calculating and optimizing a phased array ultrasonic delay law, and building a relation between a longitudinal wave velocity and an amplitude of critically refracted longitudinal wave; reading and interpolating the arrival time of a received signal, and calculating a longitudinal wave velocity of the material to be tested; determining an optimal delay law, and exciting and receiving a critically refracted longitudinal wave.

A detection apparatus according to an embodiment includes a convergence member and a sensor. The convergence member comes into contact with a test object and has an elastic-modulus distribution in which an elastic modulus decreases as a distance from a center of the convergence member increases. The sensor is placed in an area including the center of the convergence member. The sensor detects, through the convergence member, an elastic wave generated from the test object.

Systems, methods, and apparatus for tracking location of an inspection robot are disclosed. An example apparatus for tracking inspection data may include an inspection chassis having a plurality of inspection sensors configured to interrogate an inspection surface, a first drive module and a second drive module, both coupled to the inspection chassis. The first and second drive module may each include a passive encoder wheel and a non-contact sensor positioned in proximity to the passive encoder wheel, wherein the non-contact sensor provides a movement value corresponding to the first passive encoder wheel. An inspection position circuit may determine a relative position of the inspection chassis in response to the movement values from the first and second drive modules.

A SAW (Surface Acoustic Wave) magnetic sensor includes: a piezoelectric thin film; a seed layer; an interdigital transducer arranged respectively on each side of the piezoelectric thin film, the interdigital transducer comprising an interdigital electrode made from magnetic materials, and reflector grids located at both ends of the interdigital electrode; an underlying substrate arranged at the seed layer opposite to the piezoelectric thin film. A manufacturing method for the sensor is also disclosed.

An inspection robot incudes a robot body, at least two sensors, a drive module, a stability assist device and an actuator. The at least two sensors are positioned to interrogate an inspection surface and are communicatively coupled to the robot body. The drive module includes at least two wheels that engage the inspection surface. The drive module is coupled to the robot body. The stability assist device is coupled to at least one of the robot body or the drive module. The actuator is coupled to the stability assist device at a first end, and coupled to one of the drive module or the robot body at a second end. The actuator is structured to selectively move the stability assist device between a first position and a second position. The first position includes a stored position. The second position includes a deployed position.

A sensor for ultrasonically measuring a portion of a structure having a temperature significantly above room-temperature, the sensor comprising: a high-temperature portion for intimate contact with the structure, the high-temperature portion comprising at least: at least one transducer for converting a first signal to an ultrasonic transmit signal, and for converting an ultrasonic reflected signal to a second signal; a low-temperature portion comprising at least: at least one digital sensor interface (DSI) to which the transducer is electrically connected, the DSI being configured to transmit the first electrical signal and receive the second electrical signal, and to generate an A-scan signal based on the first and second electrical signals; a wireless interface for transmitting a digital signal based directly or indirectly on at least said A-scan signal; and a battery for powering the DSI and the wireless interface; and an elongated member containing one or more electrical conductors for conducting the first and second signals between the transducer and the DSI, the elongated member being configured to offset the low-temperature portion a sufficient distance away from the high-temperature portion such that the low-temperature portion is subjected to significantly less heat from the structure compared to the high-temperature portion.

A sensing system includes: a surface acoustic wave sensor with a first surface acoustic wave device-and a second surface acoustic wave device; a sensing apparatus detecting an electrical characteristic of the first and second surface acoustic wave devices connected to the surface acoustic wave sensor; and a control apparatus calculating a physical quantity acting on one of a target to which the surface acoustic wave sensor is attached and the surface acoustic wave sensor. The sensitivity ratio of a first physical quantity and the sensitivity of a second physical quantity are different, and a third physical quantity is removable by averaging. The control apparatus removes the first physical quantity based on the results of a comparison operation on sensor signals from the first and second surface acoustic wave elements, uses the averaging process to remove the third physical quantity, and thereby calculates the second physical quantity.

A system includes an inspection robot having an input sensor comprising a laser profiler and a plurality of wheels structured to engage a curved portion of an inspection surface, wherein the laser profiler is configured to provide laser profiler data of the inspection surface; a controller, comprising: a profiler data circuit structured to interpret the laser profiler data; determine a feature of interest is present at a location of the inspection surface in response to the laser profiler data; and wherein the feature of interest comprises a shape description of the inspection surface at the location of the feature of interest.