A method of testing for thickness loss in a metal wall is disclosed. The method includes mounting a first and a second ultrasonic transducer to the metal such that the transducers are in ultrasonic communication along a beam line and moving the first and second ultrasonic transducers along a scan line. A series of composites of received signal measurements are obtained by, at multiple locations along the scan line, using the first ultrasonic transducer to transmit ultrasonic signals through the metal wall along the beam line at a plurality of transmission angles and obtaining composites of received signal amplitudes by combining signal amplitudes measured by the second ultrasonic transducer. The series of composites are input into a predetermined relationship to obtain a thickness profile indicative of a proportion of remaining wall thickness. The predetermined relationship is experimentally obtained to characterize a given metal wall of nominal thickness.

An ultrasound probe assembly comprises a housing and a wedge, wherein wedges configured for pipes of different diameter may be easily interchanged in the assembly. Four wheels are attached to the housing, there being a front wheel pair and a rear wheel pair. Wheels of each pair are positioned on either side of a linear probe array, wherein the distance between wheels in each pair in a direction perpendicular to the array length is as small as possible. A position encoder monitors the position of the assembly during scanning, and a push lock switch is used to disable the encoder and the data acquisition while indexing to a new scan position on the pipe.

An ultrasonic phased array transducer device with a two-dimensional hinge array structure belongs to equipment in the technical field of ultrasonic detection. A connecting rod is fixedly connected to a fixed support and a two-dimensional hinge array respectively. Voice coil motors are symmetrically arranged in a shape of the British “Union Jack” with the connecting rod as a center, and are fixedly connected to the fixed support. Force output rods are respectively connected to voice coil motor coils and the upper surfaces of array units. Piezoelectric array elements are fixedly connected to the lower surfaces of all the array units. The numbers of the voice coil motors and the force output rods are 2N (N=4, 8, 12, 16, 20), the number of the piezoelectric array elements is 2N+1, and different N values are selected according to the sizes of workpieces to be detected. In the disclosure, by adjusting the current of each voice coil motor coil, the corresponding force output rod generates displacement to drive the two-dimensional hinge array unit to generate displacement, so as to push out and retract the hinge array unit and the piezoelectric array element fixedly connected below and drive the two-dimensional hinge array to generate deformation, so that the piezoelectric array elements fully fit with the surface of the workpiece to be detected. The disclosure can be applied to detection of the workpieces to be detected with flat surfaces, curved surfaces or spherical surfaces.

An ultrasonic phased array transducer assembly having a single housing in which a plurality of phased array transducer subassemblies are mounted at a skewed angle relative to a leading face of the housing and to each other, with each transducer mounted on composite wedge(s) at different orientations within the housing.

An ultrasonic device for scanning an object, the device having a collar configured for coupling to the object, the collar having an arcuate segment, a carriage coupled to the collar, the carriage configured for displacement along the arcuate segment, a ultrasonic probe unit coupled to the collar and comprising a wedge having a contoured face configured for maintaining conforming contact against a surface of the object, the ultrasonic probe unit configured to emit an ultrasonic beam for transmission through the contoured face of the wedge and into the object, and a position locator coupled to the carriage, the position locator configured to record a position of the ultrasonic probe unit.

A multi-material inspection system and velocity measurement method of critically refracted longitudinal wave based on single-angle wedges belong to the field of nondestructive testing of high-end equipment. The method includes the following steps: designing a transmitting wedge and a receiving wedge with the same inclination angle, and building phased array ultrasonic-based inspection systems of critically refracted longitudinal wave; estimating a longitudinal wave velocity range of a material to be tested, calculating and optimizing a phased array ultrasonic delay law, and building a relation between a longitudinal wave velocity and an amplitude of critically refracted longitudinal wave; reading and interpolating the arrival time of a received signal, and calculating a longitudinal wave velocity of the material to be tested; determining an optimal delay law, and exciting and receiving a critically refracted longitudinal wave.

The use of nondestructive inspection (NDI) capabilities for the detection of fatigue cracks extending from fastener holes in multi-layered metallic structures without removing the fastener; including at least the use of a probe guide containing a UT sensor and either an inertial measurement unit (IMU) or a rotary encoder, and either of these options could be applied in testing of either raised head fasteners or flush fasteners.

A system and a method embodiment or automatic inspection of branch wells is provided. An exemplary system includes a scanning head including an ultrasonic probe, wherein the ultrasonic probe includes a convex crystal. A track is mounted to a branch pipe welded to a main pipe, wherein the scanning head mounts to the track, and wherein the scanning head moves the ultrasonic probe along the track. The system includes a controller configured to display an image based on data provided from the ultrasonic probe.

An ultrasonic monitoring probe for internal service stress of a marine structural component. The probe includes a detection wedge provided with two symmetrically arranged inclined surfaces at its top, two connecting channels vertical to the two inclined surfaces and penetrating through the detection wedge and provided with threaded holes close to the inclined surfaces and water storage cavities far away from the inclined surfaces, two ultrasonic transducers mounted in the threaded holes of the two connecting channels and configured for generating and receiving ultrasonic waves; two bottom rings located at a bottom of the detection wedge and arranged relative to the water storage cavities and configured for attachment to a surface of a detected component, a magnet disposed in a magnet placement hole arranged at a central position between the two connecting passages, and a monitoring device electrically connected with the two ultrasonic transducers.

An ultrasonic phased array transducer assembly having a single housing in which a plurality of phased array transducer subassemblies are mounted at a skewed angle relative to a leading face of the housing and to each other, with each transducer mounted on composite wedge(s) at different orientations within the housing.