A method for ultrasonic inspection of composite parts includes providing a composite part to be inspected with a plurality of layers, determining the runtime and/or attenuation of an ultrasonic signal propagating through the composite part to be inspected, providing the runtime and/or attenuation of the ultrasonic signal propagating through a reference composite part, subtracting the runtime and/or attenuation of the ultrasonic signal in the reference composite part from the runtime and/or attenuation of the ultrasonic signal in the composite part to be inspected, or vice versa, and determining from the result of the subtraction one or more missing and/or additional layers in the inspected composite part. The difference of the runtime and/or attenuation of the ultrasonic signal in the inspected composite part relative to the reference composite part, and/or the difference of the thickness between the composite part and the reference part, is/are visualized.

Aspects of the disclosure include systems, methods, and program products for evaluating the condition of a component using an acoustic sensor embedded within a lighting device. A system according to the present disclosure can include a first lighting device configured to illuminate an area of an industrial plant; a first acoustic sensor embedded within the first lighting device and configured to detect an acoustic signature of a component in the industrial plant; a computing device communicatively connected to the first acoustic sensor and configured to evaluate a condition of the component in the industrial plant based on the acoustic signature.

A “periodic signal parameter” (PSP) indicates periodic patterns in an autocorrelated vibration waveform and potential faults in a monitored machine. The PSP is calculated based on statistical measures derived from an autocorrelation waveform and characteristics of an associated vibration waveform. The PSP provides an indication of periodicity and a generalization of potential fault, whereas characteristics of the associated waveform indicate severity. A “periodic information plot” (PIP) is derived from a vibration signal processed using two analysis techniques to produce two X-Y graphs of the signal data that share a common X-axis. The PIP is created by correlating the Y-values on the two graphs based on the corresponding X-value. The amplitudes of Y-values in the PIP is derived from the two source graphs by multiplication, taking a ratio, averaging, or keeping the maximum value.

A system and method directed to inspecting a high density polyethylene pipe. The system includes a pipe inspection tool that is positioned about a fused polyethylene pipe joint. The inspection tool may include search units, a pipe carriage, a pulser and a phased array testing instrument programmed to adjust an amplitude response signal from the search units based on a vertically established time corrected gain curve. The inspection tool is rotated around the high density polyethylene pipe joint while propagating acoustical waves at various patterns and angles through the polyethylene pipe joint. Prior to the joint inspection, the inspection tool is calibrated using a calibration tool which includes a block having an array of equal sized bores positioned along different axis' through the block's depth. The block is constructed of the same material type and grade as the pipes that were fused together to form the polyethylene pipe joint.

A system and method directed to inspecting a high density polyethylene pipe. The system includes a pipe inspection tool that is positioned about a fused polyethylene pipe joint. The inspection tool may include search units, a pipe carriage, a pulser and a phased array testing instrument programmed to adjust an amplitude response signal from the search units based on a vertically established time corrected gain curve. The inspection tool is rotated around the high density polyethylene pipe joint while propagating acoustical waves at various patterns and angles through the polyethylene pipe joint. Prior to the joint inspection, the inspection tool is calibrated using a calibration tool which includes a block having an array of equal sized bores positioned along different axis' through the block's depth. The block is constructed of the same material type and grade as the pipes that were fused together to form the polyethylene pipe joint.

According to one embodiment, a control method includes setting a transmission angle of an ultrasonic wave to a standard angle. The control method further includes transmitting an ultrasonic wave at the set transmission angle and detecting an intensity of a reflected wave from an object. The control method further includes calculating a tilt angle based on a gradient of the intensity. The tilt angle indicates a tilt of the object. The control method further includes resetting the transmission angle based on the tilt angle.

According to one embodiment, a control method includes setting a transmission angle of an ultrasonic wave to a standard angle. The control method further includes transmitting an ultrasonic wave at the set transmission angle and detecting an intensity of a reflected wave from an object. The control method further includes calculating a tilt angle based on a gradient of the intensity. The tilt angle indicates a tilt of the object. The control method further includes resetting the transmission angle based on the tilt angle.

According to an embodiment, an inspection device includes a transmitter, a receiver, and a processor. The transmitter transmits a first ultrasonic wave including burst waves of a first period. The first ultrasonic wave is incident on an inspection object between the transmitter and the receiver. The first ultrasonic wave passed through the inspection object is incident on the receiver. The receiver outputs a signal corresponding to the first ultrasonic wave. The processor obtains the signal and performs a first operation. The first operation includes deriving first and second signal values from the signal, and inspecting the inspection object based on at least one of the first signal values and at least one of the second signal values. The first signal values correspond to maximum values of the signal in each of first periods The second signal values correspond to maximum values of the signal in each of second periods.

The present disclosure provides methods of identifying a loosened joint implant by analyzing acoustic emissions from the implant. The present disclosure further provides apparatuses for measuring acoustic data and analyzing acoustic emissions from a joint implant.

The present disclosure provides methods of identifying a loosened joint implant by analyzing acoustic emissions from the implant. The present disclosure further provides apparatuses for measuring acoustic data and analyzing acoustic emissions from a joint implant.