G02B6/3865

Optical ferrules and optical ferrule molds

A unitary optical ferrule is molded to include one or more elements for receiving and securing one or more optical waveguides one or more elements for affecting one or more characteristics of light from the optical waveguide while propagating the light within the ferrule. The optical ferrule also includes one or more first alignment features and one or more second alignment features that, when the ferrule is mated with a mating ferrule, each controls alignment of the ferrule with the mating ferrule along three mechanical degrees of freedom. The surface of the optical ferrule can be divided along the thickness axis into a first section and an opposing second section, wherein the first section of the surface includes the receiving and securing elements, the light affecting elements, and the first alignment features and the second section of the surface includes the second alignment features.

OPTICAL RECEPTACLE, OPTICAL MODULE AND MANUFACTURING METHOD FOR OPTICAL RECEPTACLE
20230038592 · 2023-02-09 ·

An optical receptacle includes a first optical surface, a second optical surface, and an annular first cylindrical part disposed to surround a second central axis of the second optical surface. The first cylindrical part includes a first inner surface with a circular shape in a cross section perpendicular to the second central axis, and a second inner surface disposed on a second optical surface side than the first inner surface and provided with a circular shape in the cross section perpendicular to the second central axis. A diameter of the first inner surface is greater than a diameter of the second inner surface, and a length of the second inner surface in a direction along the second central axis is 0.5 to 4.0 mm.

CABLE AND DUAL INNER DIAMETER FERRULE DEVICE WITH SMOOTH INTERNAL CONTOURS AND METHOD
20230070207 · 2023-03-09 ·

A fiber optic ferrule includes a body extending from a first end to a second opposite end, with the body including an axial passage extending between the first and the second ends. The axial passage includes a first diameter portion having a diameter of at least 125 microns, a second diameter portion having a diameter of at least 250 microns and less than a diameter of a buffer, and a smooth and continuous transition between the first and the second diameter portions. The second diameter portion is positioned between the first diameter portion and the second end. The axial passage further defines a tapered shape at the second end extending inward from the second end toward the second diameter portion. In certain embodiments, another smooth and continuous transition can be provided between the taper shape and the second diameter portion. In certain embodiments, the axial passage is smooth and continuous between the first and the second ends of the body. A hub holds the ferrule. A method of assembling a terminated fiber optic cable is also provided.

Cable and dual inner diameter ferrule device with smooth internal contours and method
11467353 · 2022-10-11 · ·

A fiber optic ferrule includes a body extending from a first end to a second opposite end, with the body including an axial passage extending between the first and the second ends. The axial passage includes a first diameter portion having a diameter of at least 125 microns, a second diameter portion having a diameter of at least 250 microns and less than a diameter of a buffer, and a smooth and continuous transition between the first and the second diameter portions. The second diameter portion is positioned between the first diameter portion and the second end. The axial passage further defines a tapered shape at the second end extending inward from the second end toward the second diameter portion. In certain embodiments, another smooth and continuous transition can be provided between the taper shape and the second diameter portion. In certain embodiments, the axial passage is smooth and continuous between the first and the second ends of the body. A hub holds the ferrule. A method of assembling a terminated fiber optic cable is also provided.

CONNECTOR AND CONNECTOR SET
20170357065 · 2017-12-14 · ·

A connector and a connector set that can be fabricated by using a mold including a smaller number of components.

RECEPTACLE AND CONNECTOR SET
20170357062 · 2017-12-14 · ·

To provide a receptacle and a connector set, and a method of fabricating the receptacle with which the occurrence of fabrication variation of the positional relationship between a positioning portion or a positioning surface and a lens can be suppressed. The receptacle is a resin member formed by a first half of a mold and a second half of the mold to be mated with the first half of the mold. At least part of a first positioning portion, at least part of a second positioning portion, and a lens are positioned on one side in a direction relative to a parting line formed at a boundary between the first half of the mold and the second half of the mold.

Fiber optic cable and ferrule with smooth internal contours and method of terminating fiber with the ferrule
09835806 · 2017-12-05 · ·

A fiber optic ferrule includes a body extending from a first end to a second opposite end, with the body including an axial passage extending between the first and the second ends. The axial passage includes a first diameter portion having a diameter of at least 125 microns, a second diameter portion having a diameter of at least 250 microns and less than a diameter of a buffer, and a smooth and continuous transition between the first and the second diameter portions. The second diameter portion is positioned between the first diameter portion and the second end. The axial passage further defines a tapered shape at the second end extending inward from the second end toward the second diameter portion. In certain embodiments, another smooth and continuous transition can be provided between the taper shape and the second diameter portion. In certain embodiments, the axial passage is smooth and continuous between the first and the second ends of the body. A hub holds the ferrule. A method of assembling a terminated fiber optic cable is also provided.

FIBER OPTIC ADAPTER WITH INTEGRALLY MOLDED FERRULE ALIGNMENT STRUCTURE
20230176293 · 2023-06-08 ·

A fiber optic adapter is disclosed. The fiber optic adapter includes a main body configured to receive a first fiber optic connector through a first end and a second fiber optic connector through a second end for mating with the first fiber optic connector. The adapter includes a ferrule alignment structure located within an axial cavity of the main body, the ferrule alignment structure including a sleeve mount and a ferrule sleeve, the sleeve mount including an axial bore and at least one latching hook extending from a center portion of the sleeve mount toward the first end of the main body and at least one latching hook extending from the center portion toward the second end of the main body, the latching hooks configured to flex for releasably latching the first and second fiber optic connectors to the fiber optic adapter. The sleeve mount and the main body of the fiber optic adapter are unitarily molded as a single piece and the ferrule sleeve is separately placed within the axial bore of the sleeve mount.

Expanded beam fiber optic connector, and cable assembly, and methods for manufacturing

A fiber optic cable and connector assembly is disclosed. In one aspect, the assembly includes a cable optical fiber, an optical fiber stub and a beam expanding fiber segment optically coupled between the cable optical fiber and the optical fiber stub. The optical fiber stub has a constant mode field diameter along its length and has a larger mode field diameter than the cable optical fiber. In another aspect, a fiber optic cable and connector assembly includes a fiber optic connector mounted at the end of a fiber optic cable. The fiber optic connector includes a ferrule assembly including an expanded beam fiber segment supported within the ferrule. The expanded beam fiber segment can be constructed such that the expanded beam fiber segment is polished first and then cleaved to an exact pitch length. The expanded beam fiber segment can be fusion spliced to a single mode optical fiber at a splice location behind the ferrule.

Fiber optic adapter with integrally molded ferrule alignment structure
11262507 · 2022-03-01 · ·

A fiber optic adapter is disclosed. The fiber optic adapter includes a main body configured to receive a first fiber optic connector through a first end and a second fiber optic connector through a second end for mating with the first fiber optic connector. The adapter includes a ferrule alignment structure located within an axial cavity of the main body, the ferrule alignment structure including a sleeve mount and a ferrule sleeve, the sleeve mount including an axial bore and at least one latching hook extending from a center portion of the sleeve mount toward the first end of the main body and at least one latching hook extending from the center portion toward the second end of the main body, the latching hooks configured to flex for releasably latching the first and second fiber optic connectors to the fiber optic adapter. The sleeve mount and the main body of the fiber optic adapter are unitarily molded as a single piece and the ferrule sleeve is separately placed within the axial bore of the sleeve mount.