An optical fiber cable comprises a cable core including at least one optical transmission element to transfer light, and a cable jacket surrounding the cable core. The cable jacket is embodied as a multilayered structure having a first sheath layer and at least a second sheath layer being surrounded by the first sheath layer. The material of the first and the second sheath layer is halogen free. The material of the first sheath layer and the material of the second sheath layer have a different flame retardant additive providing different flame retardant mechanisms.

Disclosed are structures and methods for active optic cable (AOC) assembly having improved thermal characteristics. In one embodiment, an AOC assembly includes a fiber optic cable having a first end attached to a connector with a thermal insert attached to the housing for dissipating heat from the connector. The AOC assembly can dissipate a suitable heat transfer rate from the active components of the connector such as dissipating a heat transfer rate of 0.75 Watts or greater from the connector. In one embodiment, the thermal insert is at least partially disposed under the boot of the connector. In another embodiment, at least one component of the connector has a plurality of fins. Other AOC assemblies may include a connector having a pull tab for dissipating heat from the assembly.

The present invention relates to an optical fiber cable (400, 500) with flexible wrapping tubes comprising a plurality of unit bundles packed in the optical fiber cable (400, 500), where each unit bundle has a plurality of optical fibers (106) enveloped by a non-extruded film (100), and at least one of the unit bundles takes a non-circular shape in a packed configuration and a sheath (404, 504) enveloping the plurality of unit bundles. Each unit bundle is formed by wrapping the non-extruded film (100) around the optical fibers (106) such that width edges of the non-extruded film (100) overlap along the length of the optical fiber cable (400, 500). Alternatively, the non-extruded film (100) is wrapped around the plurality of optical fibers (106) helically.

Disclosed is an armored fire resistant fiber optic cable including a core comprising a central strength member, and a plurality of buffer tubes arranged around said central strength member, each buffer tube containing a plurality of optical fibers; a first mica layer arranged around the core; an inner sheath surrounding the first mica layer; a metal wire armor surrounding the inner sheath; and an outer sheath surrounding and in direct contact with the metal wire armor, wherein a second mica layer surrounds the inner sheath and the metal wire armor surrounds the second mica layer.

An optical fiber drop cable. The optical fiber drop cable includes at least one optical fiber and at least one inner tensile element wound around the at least one optical fiber having a laylength of at least 200 mm. The optical fiber drop cable also includes an interior jacket disposed around the at least one inner tensile element and an exterior jacket having an inner surface and an outer surface. The optical fiber drop cable further includes at least one outer tensile element disposed between the interior jacket and the outer surface of the exterior jacket. Each of the at least one outer tensile element has a laylength of at least 1 m. The exterior jacket includes at least one polyolefin, at least one thermoplastic elastomer, and at least one high aspect ratio inorganic filler. The exterior jacket has an averaged coefficient of thermal expansion of no more than 120 (10.sup.−6) m/mK.

A flame-retardant cable is disclosed, the cable having a core comprising at least one conductor, and a coating layer made from a low smoke zero halogen flame-retardant polymer composition comprising an ethylene vinyl acetate copolymer and a polyethylene having a density lower than 0.925 g/cm.sup.3 as polymeric base added with: a) from 110 to 160 phr of at least one metal hydroxide; b) from 1 to 7 phr of a phyllosilicate clay; c) from 1 to 7 phr of melamine or a derivate thereof; and d) from 1 to 7 phr of zinc borate.

The disclosure provides optical fiber cable manufacturing equipment including a collective core portion including a plurality of optical fibers, a metal tape disposed outside the collective core portion, and a sheath portion disposed outside the metal tape, the optical fiber cable manufacturing equipment including: a pre-bonding portion configured to pre-bond the metal tape to the outside of the collective core portion; a first coating portion disposed behind the pre-bonding portion to coat a first adhesive over at least part of both ends of the metal tape; a bonding portion disposed behind the pre-bonding portion to bond the metal tape to the outside of the collective core portion with the both ends of the metal tape overlapping each other; a second coating portion disposed behind the bonding portion to coat a second adhesive over the outside of the metal tape; and a sheath fabrication portion disposed behind the second coating portion to cover the collective core portion to which the metal tape is bonded, with a sheath, wherein an upper portion of the collective core portion to which the metal tape is bonded is heated before the collective core portion to which the metal tape is bonded enters the second coating portion, wherein the second adhesive is coated only over a lower portion of the collected core portion to which the metal tape is bonded in the second coating portion, wherein a melting point of the first adhesive is higher than a melting point of the first adhesive.

An optical fiber cable including a central strength member extending along a longitudinal axis of the optical fiber cable and a plurality of buffer tubes that are wound around the central strength member. Each of the plurality of buffer tubes includes a first material having a modulus of elasticity of at most 600 MPa at room temperature and a peak heat release rate (PHRR) of at most 300 kW/m.sup.2 as measured according to ASTM E1354. A cable jacket is disposed circumferentially around the plurality of buffer tubes and extends along the longitudinal axis.

The specification relates to a fiber optic cable assembly. The fiber optic cable assembly includes: an outer sheath; fiberglass reinforced panels; a pull material; an inner jacket; a strength material; non-interlocking armor; and a tight buffer of optical fibers.

An optical cable and method for forming an optical cable is provided. The cable includes a cable jacket including an inner surface defining a channel and an outer surface and also includes a plurality of optical fibers located within the channel. The cable includes a seam within the cable jacket that couples together opposing longitudinal edges of a wrapped thermoplastic sheet which forms the cable jacket and maintains the cable jacket in the wrapped configuration around the plurality of optical fibers. The method includes forming an outer cable jacket by wrapping a sheet of thermoplastic material around a plurality of optical core elements. The method includes melting together portions of thermoplastic material of opposing longitudinal edges of the wrapped sheet such that a seam is formed holding the sheet of thermoplastic material in the wrapped configuration around the core elements.