Disclosed herein are preconnectorized cable assemblies and methods of making using a pull string. One embodiment of the disclosure relates to a method of manufacturing a distribution cable assembly using a pull string fed through a jacket of a distribution cable. Subunit cables are attached to the pull string through openings in the jacket of the distribution cable, and then pulled, via the pull string, through the jacket until drawn through a distribution end opening of the jacket. Another embodiment relates to a distribution cable assembly including junction shells covering side openings in the jacket. The junction shell includes a first half shell attached to a second half shell by a fastener. The first half shell includes stops proximate ends of a side opening to fix the junction shell along an axis of the jacket.

Devices, systems and methods to prevent damage to power and communication conductors located in cold occurring regions, with an elongated cylindrical tubular assembly of closed cell foam within an outer non-conductive durable outer coating, with a pull cord extending therethrough, wherein the assembly along with communication and power lines is pulled through new power and communication ducts and conduits and in retrofitting existing power and communication ducts, so that the assembly reduces the volume spacing in the ducts/conduits that can be damaged by water intrusion which expands during freeze conditions.

Devices, systems and methods to prevent damage to power and communication conductors located in cold occurring regions, with an elongated cylindrical tubular assembly of closed cell foam within a braided/woven layer that can be sealed to provide longitudinal strength and a snag resistant durable and flexible outer coating. The assembly along with communication and power lines is pulled through new power and communication ducts and conduits and in retrofitting existing power and communication ducts, so that the assembly reduces the volume spacing in the ducts/conduits that can be damaged by water intrusion which expands during freeze conditions.

Embodiments of the present disclosure provide an apparatus and method for manufacturing of optical cable buffer tubes using an emulsion lubricant. In an embodiment, an optical cable includes a plurality of buffer tubes. Each buffer tube includes a bundle of optical fibers comprising an outer surface area, a swellable-thread comprising a hydrophilic base material comprising water, and a layer of silicone contacting at least a part of the outer surface area.

Embodiments of the present disclosure provide an apparatus and method for manufacturing of optical cable buffer tubes using an emulsion lubricant. In an embodiment, an optical cable includes a plurality of buffer tubes. Each buffer tube includes a bundle of optical fibers comprising an outer surface area, a swellable-thread comprising a hydrophilic base material comprising water, and a layer of silicone contacting at least a part of the outer surface area.

A flame retardant and/or crush-resistant optical cable is provided. The cable includes a plurality of optical fibers and an inner jacket surrounding the plurality of optical fibers. The inner jacket includes an inner layer and an outer layer. The cable includes an armor layer surrounding the inner jacket. The cable includes an outer jacket surrounding the armor layer. The inner layer of the inner jacket, the outer layer of the inner jacket and/or the outer jacket are formed from one or more different material providing different properties to the cable. For example, the outer jacket may be formed from a flame-retardant, zero-halogen polymer material, the inner layer of the inner jacket may be chemically resistant to inorganic material, and the outer layer of the inner jacket may be chemically resistant to organic material.

A flame retardant and/or crush-resistant optical cable is provided. The cable includes a plurality of optical fibers and an inner jacket surrounding the plurality of optical fibers. The inner jacket includes an inner layer and an outer layer. The cable includes an armor layer surrounding the inner jacket. The cable includes an outer jacket surrounding the armor layer. The inner layer of the inner jacket, the outer layer of the inner jacket and/or the outer jacket are formed from one or more different material providing different properties to the cable. For example, the outer jacket may be formed from a flame-retardant, zero-halogen polymer material, the inner layer of the inner jacket may be chemically resistant to inorganic material, and the outer layer of the inner jacket may be chemically resistant to organic material.

Disclosed herein are preconnectorized cable assemblies and methods of making using a pull string. One embodiment of the disclosure relates to a method of manufacturing a distribution cable assembly using a pull string fed through a jacket of a distribution cable. Subunit cables are attached to the pull string through openings in the jacket of the distribution cable, and then pulled, via the pull string, through the jacket until drawn through a distribution end opening of the jacket. Another embodiment relates to a distribution cable assembly including junction shells covering side openings in the jacket. The junction shell includes a first half shell attached to a second half shell by a fastener. The first half shell includes stops proximate ends of a side opening to fix the junction shell along an axis of the jacket.