The invention relates to a method for producing a three-dimensional shaped object without height limitation by means of layer-by-layer material application, wherein geometric data for the shaped object, a substrate part having a base surface for holding the shaped object, flowable first and second material, and a transfer body are provided. Material portions of the flowable first material are applied to the base surface and/or to a solidified material layer of the three-dimensional shaped object located on the base surface in accordance with the geometric data in order to produce a material layer of the three-dimensional shaped object. The material layer consisting of the first material is solidified. A surface region of the transfer body is coated with a layer of the second material, and said layer is brought into contact with the surface of the topmost solidified material layer of the three-dimensional shaped object facing away from the base surface in such a way that the flowable second material is transferred from the transfer body to the surface of the topmost solidified material layer of the three-dimensional shaped object and forms the further material layer on the surface of the topmost solidified material layer of the three-dimensional shaped object, the structure of which further layer corresponds to the structure of the topmost solidified material layer of the three-dimensional shaped object. The further material layer is likewise solidified.

A toner is provided. The toner comprises a maleic-acid-modified polyolefin having a polypropylene block in a main chain and having a weight average molecular weight of 60,000 or more.

A 3-D printer includes build and support material development stations that electrostatically transfer build material and support material to an ITB. The ITB transfers a layer of build and support material to a platen each time the platen contacts one of the layers on the ITB, to successively form a freestanding stack of the layers on the platen. A sensor is positioned to generate a topographic measurement of the layer on the platen, and an aerosol applicator is positioned to propel build and support material on to the layer on the platen. The aerosol applicator controls the build and support material being propelled, based on the topographic measurement from the sensor through a feedback loop, to adjust the amount and location of the build material and the support material propelled on to the layer, and thereby control the flatness of surface topology of the layers in the freestanding stack on the platen.

A three-dimensional (3-D) printer includes build and support material development stations positioned to transfer layers of build and support materials to an intermediate transfer surface. A platen having a flat surface is positioned to contact the intermediate transfer surface. The intermediate transfer surface transfers a layer of the build and support materials to the flat surface of the platen as the platen contacts one of the layers on the intermediate transfer surface. A dispenser is positioned to deposit a leveling material on the layer on the platen, and a mechanical planer is positioned to contact and level the leveling material on the layer on the platen to make the top of the leveling material parallel to the flat surface of the platen.

An image transfer product is provided which includes a phase change material in one or more layers of the product to regulate the temperature of the product during printing operations. The image transfer product may be in the form of a printing blanket, printing sleeve, electrophotographic/xerographic transfer blanket, image transfer belt, or roller which includes a print surface layer and at least one layer underlying the printing surface layer. The phase change material may be included in any of the layers of the image transfer product, but is not present at the upper surface of the print surface layer. The phase change material may be in the form of a powder, fibers, capsules, or combinations thereof.

A device for producing a three-dimensional shaped object, including a substrate part having a base surface for holding the shaped object, a first reservoir for holding a flowable first material, a second reservoir for holding a flowable second material, a dispensing mechanism for dispensing material portions of the first material, a material application mechanism including an application roll and a coating mechanism for applying a second material layer of the second material, and a fixation mechanism for solidifying the material layers composed of the first material and the second material. The transfer body rotates about an axis of rotation disposed parallel to the base surface, the dispensing mechanism and the application roll r relative to the substrate part about an axis disposed normal to the base surface, the application roll is conical, and an axis of rotation of the application roll intersects the axis disposed normal to the base surface.

3-D printers include an intermediate transfer surface that transfers a layer of material to a platen each time the platen contacts the intermediate transfer surface to successively form a freestanding stack of layers of the material on the platen. A sensor detects the thickness of the layer on the platen after a fusing station fuses the layer. A feedback loop is electrically connected to the sensor and a development station (that includes a photoreceptor, a charging station providing a static charge to the photoreceptor, a laser device exposing the photoreceptor, and a development device supplying the material to the photoreceptor). The development station adjusts the development bias of the development device, based on a layer thickness measurement from the sensor through the feedback loop, to control the thickness of subsequent ones of the layers transferred from the intermediate transfer surface to the freestanding stack on the platen.

A 3-D printer includes a development station positioned to electrostatically transfer layers of material to an intermediate transfer surface, and a transfer station adjacent the intermediate transfer surface. The transfer station is positioned to receive the layers as the intermediate transfer surface moves past the transfer station. Also, a platen is included that moves relative to the intermediate transfer surface. The intermediate transfer surface transfers a layer of the material to the platen each time the platen contacts one of the layers on the intermediate transfer surface at the transfer station to successively form a freestanding stack of the layers on the platen. A fusing station is positioned to apply light to each layer, after each layer is transferred from the transfer station to the platen. The fusing station selectively applies the light to sinter a portion of the material within the layer.

A 3-D printer includes development stations that electrostatically transfer first and second materials to an intermediate transfer surface. The development stations can each include a photoreceptor supplying the materials to the intermediate transfer surface, and a boosted developer roll supplying the materials to the photoreceptor. The boosted developer roll comprises an outer roll rotating in a first rotational direction to move with movement of the photoreceptor, and a magnetic roll within the outer roll rotating in a second rotational direction opposite the first rotational direction. The magnetic roll comprises alternating permanent magnets. The intermediate transfer surface transfers a layer of the materials to a platen each time the platen contacts the intermediate transfer surface to successively form a freestanding stack of layers on the platen. A bonding station is positioned to apply light and/or heat to the freestanding stack to bond the layers to one another.

In 3-D printing a platen moves toward an intermediate transfer belt (ITB) to have a sheet positioned on the platen contact the ITB to electrostatically transfer a layer of different materials to the sheet, and then the platen moves to a stabilization station to join the layer to the sheet. This processing is repeated to have the sheet repeatedly contact the ITB (with intervening stabilization at the stabilization station) to successively form layers of the materials on the sheet. The freestanding stack is fed to a platform to successively form a 3-D structure of freestanding stacks of the layers. Heat and/or pressure and/or light are applied to the 3-D structure to bond the freestanding stacks to one another through the sheets of collapsible media on the platform.