A non-transitory, computer-readable medium includes computer-executable instructions that, when executed, by one or more processors associated with a first input/output (I/O) component in an industrial automation system, cause the processors to perform operations. The first I/O component may operate in a single duplex (“suplex”) mode of operation. The operations include detecting a second I/O component in the industrial automation system, determining that a first hardware configuration, a first software configuration, or both, associated with the first I/O component is compatible with a second hardware configuration, a second software configuration, or both, associated with the second I/O component, and reconfiguring the first I/O component to operate in a duplex mode of operation.

A system and method for performing management and diagnostic functions in an advanced process control (APC) system. An APC management computer retrieves operating process data from an APC control computer and performs an iterative step test on the APC system. The iterative step test modifies at least one test parameter of the operating process data and identifies changes to a set of remaining parameters of the operating process data resulting from modification of the test parameter. The APC management computer determines at least one process variable from the iterative step test and generates at least one process model based on the process variable. The APC management computer transmits the process model to the APC control computer.

Semi-closed control or fully closed control is selected as a control system for a joint using a motor configured to drive a joint of a robot arm via a reduction gear, an input-side encoder, and an output-side encoder, the semi-closed control being control in which an output of the input-side encoder is used, the fully closed control being control in which an output of the output-side encoder is used. A test run is performed plural times in which the robot arm is caused to perform a specific operation while semi-closed control is being performed on the joint, and semi-closed control or fully closed control is selected using outputs of the output-side encoder obtained in the test runs or in accordance with the content of a task that the robot arm is to be caused to perform.

The exemplified methods and systems support shared output drivers or shared control setting drivers across separate control devices for a redundant system of 1, 2, 3, or more control devices in simplex, dual, triple redundancy, and etc. Digital communication links between the control devices are implemented to facilitate sensing, from other control devices, of operation states (e.g., amount of contribution by the control devices to the shared output) and on-line/health status of other control devices in the redundant network.

The exemplified methods and systems support shared output drivers or shared control setting drivers across separate control devices for a redundant system of 1, 2, 3, or more control devices in simplex, dual, triple redundancy, and etc. Digital communication links between the control devices are implemented to facilitate sensing, from other control devices, of operation states (e.g., amount of contribution by the control devices to the shared output) and on-line/health status of other control devices in the redundant network.

A non-transitory, computer-readable medium includes computer-executable instructions that, when executed, by one or more processors associated with a first input/output (I/O) component in an industrial automation system, cause the processors to perform operations. The first I/O component may operate in a single duplex (suplex) mode of operation. The operations include detecting a second I/O component in the industrial automation system, determining that a first hardware configuration, a first software configuration, or both, associated with the first I/O component is compatible with a second hardware configuration, a second software configuration, or both, associated with the second I/O component, and reconfiguring the first I/O component to operate in a duplex mode of operation.

A control system with triple modular redundancy (TMR) using separate controllers includes a first controller device, a second controller device, a third controller device, and an input/output (I/O system). The I/O system receives redundant output data packets from the first controller device, the second controller device, and the third controller device. The I/O system further evaluates the redundant data packets based on a voting process, generates a control input responsive to evaluating the redundant data packets based on the voting process, and provides the control input to the first controller device, the second controller device, and the third controller device.