An I/O system having redundant removable and/or replaceable components. Each of the removable/replaceable components can be removed by displacement parallel to a common axis. An I/O device having an I/O base with a lock-out toggle to prevent installation of one or more I/O modules to the I/O base unless a ground screw has been secured to supporting structure.

A modular I/O system for an industrial automation network includes a network adapter including first and second adapter modules, wherein each adapter module is configured for connection with an industrial network. The I/O system further includes a first I/O device with first and second I/O modules each configured for operative connection to a controlled system for input/output of data with respect to the controlled system. The I/O system further includes first and second independent backplane data networks that connect each of the first and second adapter modules to each of the first and second I/O modules. The network adapter includes first and second removable backplane network switches and the first I/O device includes third and fourth removable backplane network switches that establish the backplane networks. The backplane network switches can be Ethernet gigabit switches.

An automation device has a main module and an interchangeable connection module in which a fieldbus port of the automation device is located. The automation device is characterized in that the interchangeable connection module contains a non-volatile memory which can be read out by the main module of the automation device. A method for operating the automation device includes the steps of connecting a main module of the automation device with a connection module, reading the non-volatile memory of the connection module, detecting any incompatibilities between the main module and the connection module, and placing the automation device in operation if no incompatibilities are detected.

A method and apparatus for controlling a post-print processing system for producing printed products. The system comprises a plurality of replaceable individual devices which are arranged one after another in a row and/or parallel and are connected to a joint control unit for adapting the system to successively following different production orders. The method includes supplying the joint control unit with information relating to the type and position of the individual devices in the post-print processing system and activating the individual devices based on the information. The information relating to the position of the individual devices is determined in the post-print processing system based on the position of the individual devices in a first data processing network comprising a ring circuit. The individual devices send out a data telegram corresponding to the position of the respective individual devices via a second data processing network to the joint control unit.

The programmable logic controller is a PLC-like controller having an elongate box-shaped main unit, a truncated, box-shaped expansion module, and a cable that couples the main unit to the expansion module. The main unit is a CPU adapter prepared specially to receive an open source microcontroller board, which carries out the instructions of the control process. It performs the basic arithmetical, logical, and input/output operations of the process, and communicates with outside devices. The expansion module expands the unit with a programmable logic controller programmed using open source software according to the process and requirements with a multiple arrangements of digital and analog inputs and outputs, as well as Special Function Modules (GSM, Ethernet, MPI, Thermocouple, etc.).

Disclosed is an industrial control device including a point-to-point backplane/point module architecture providing RIUP (Removal and Insertion Under Power) functionality where data communications between modules is maintained after the removal of a point module from the backplane. According to an exemplary embodiment, a backplane includes a plurality of bypass switches controlled by respective point modules, whereby data communicated bypass a removed point module interface and point-to-point data communications are provided to an inserted point module after an initial routine is executed by a microcontroller associated with the inserted point module.

A modular I/O system for an industrial automation network includes a network adapter including first and second adapter modules, wherein each adapter module is configured for connection with an industrial network. The I/O system further includes a first I/O device with first and second I/O modules each configured for operative connection to a controlled system for input/output of data with respect to the controlled system. The I/O system further includes first and second independent backplane data networks that connect each of the first and second adapter modules to each of the first and second I/O modules. The network adapter includes first and second removable backplane network switches and the first I/O device includes third and fourth removable backplane network switches that establish the backplane networks. The backplane network switches can be Ethernet gigabit switches.

A head module for a modular control device includes redundant channel units, each including a processing unit and multiple failure revelation units. The head module includes a bus disconnection unit configured to shut down a communication bus. The failure revelation units are configured to monitor a state of the channel units. The processing units are configured to continuously stimulate the failure revelation units. At least one of the processing units is coupled to signal wires of the communication bus to provide a communication link to one or more peripheral modules of the modular control device. The failure revelation units are further configured to control, based on the stimulation and the monitoring, the bus disconnection unit.

A safety module for a programmable logic control system, wherein the safety module is designed as an assembly consisting of a plurality of modules with a plurality of function blocks connected through at least one internal bus and comprising at least one CPU and which can be connected through at least one interface to external sensors (and switches/buttons) and actuators (and optical/acoustic indicators and displays/monitors) for detecting at least one measurement signal, wherein the safety module operates in two channels and a self-test is implemented.

A safety module for a programmable logic control system, wherein the safety module is designed as an assembly consisting of a plurality of modules with a plurality of function blocks connected through at least one internal bus and comprising at least one CPU and which can be connected through at least one interface to external sensors (and switches/buttons) and actuators (and optical/acoustic indicators and displays/monitors) for detecting at least one measurement signal, wherein the safety module operates in two channels and a self-test is implemented.