Systems and methods are disclosed for calibrating actuators in a multi-stage servo system. In certain embodiments, a method may comprise performing a calibration process on a multi-stage actuated servo system, including: seeking the multi-stage actuated servo system to a selected location, via a first stage actuator; providing a first voltage injection to a first microactuator of the multi-stage actuated servo system; measuring a first position error signal (PES) of the multi-stage actuated servo system; determining a first gain for the first microactuator based on the first PES, without adding a signal injection to the first PES; and applying the first gain to the first microactuator.

A method comprises the steps of continuously measuring, proximal a tube extrusion die, a diameter of tubing extruded by the die, to produce a plurality of die-measurement or layflat samples; and continuously measuring, downstream of the tube extrusion die and proximal an accumulation point of flattened tubing, a width of the flattened tubing, to produce a plurality of flat-width samples. A slope value is calculated over a selected interval of the layflat samples and the flat-width samples to determine the stability of the diameter of the tubing and the width of the flattened tubing. A y-intercept value is calculated over the selected interval of the layflat samples and the flat-width samples to determine a forecast trend of the diameter of the tubing and the width of the flattened tubing. When the slope values, y-intercept values, and variances are within selected parameters indicative of a stable operation of the tube extrusion die and the accumulation of flattened tubing, the tube extrusion die is calibrated to produce a selected width of flattened tubing.

A method comprises the steps of continuously measuring, proximal a tube extrusion die, a diameter of tubing extruded by the die, to produce a plurality of die-measurement or layflat samples; and continuously measuring, downstream of the tube extrusion die and proximal an accumulation point of flattened tubing, a width of the flattened tubing, to produce a plurality of flat-width samples. A slope value is calculated over a selected interval of the layflat samples and the flat-width samples to determine the stability of the diameter of the tubing and the width of the flattened tubing. A y-intercept value is calculated over the selected interval of the layflat samples and the flat-width samples to determine a forecast trend of the diameter of the tubing and the width of the flattened tubing. When the slope values, y-intercept values, and variances are within selected parameters indicative of a stable operation of the tube extrusion die and the accumulation of flattened tubing, the tube extrusion die is calibrated to produce a selected width of flattened tubing.