A system and method are described herein for tracking and instructing assembly of flexible modular products on a single assembly line. The systems enable methods for tracking components and procedures as well as tools used in the assembly of components using various sensors and devices along the line. The systems also enable methods for instructing and tracking usage of tools for procedures. Data from various sensors, stations, nodes, and relating to each particular assembly item are stored in a distributed ledger that is verified and secured for use as a production log including each action taken on the assembly item which may later be used for audit purposes as well as to increase confidence in the assembly of product variations on the assembly line.

A system for assisting an operator in operations of assembling/disassembling and/or change of configuration of an operating machine including a plurality of first areas provided with respective first pieces to be dismounted from the operating machine or configured to receive respective second pieces to be mounted on the operating machine. The system includes a support structure having a plurality of second areas provided with the second pieces or configured to receive the first pieces; a plurality of warning devices, each being associated to a respective area of the first areas and/or second areas; and a control unit operatively connected to the warning devices and configured to perform a predetermined sequence of commands correlated to operations of a predetermined sequence of operations of assembling/disassembling and/or change of configuration of the operating machine. The control unit is configured to selectively activate and deactivate the warning devices according to the sequence of commands.

A method and system for customizing vehicle tires based on a purchase order placed by a customer is disclosed. The customer is enabled to place the purchase order through one of a local store, a mail order and an online website. While placing the purchase order, the customer is enabled to provide the requirements regarding the color shade, areas to be colored etc., based on the color of the vehicle. The color shade in the purchase order is any one of primary colors or shades obtained by mixing primary colors excluding black. Once the purchase order is received, the color of the vehicle tires is customized based on the requirements provided by the customer.

A method for creating a digital twin for a vehicle assembled on at least one assembly line includes assembly of a modular vehicle subassembly (MVS) in a plurality of MVS assembly zones by assembling at least one component at each MVS assembly zone, scanning the at least one component at each MVS assembly zone and acquiring scanned data, and storing the scanned data in a MVS temporary digital file assigned to the pre-assembled MVS. The method also includes updating a MVS permanently digital file assigned to the pre-assembled MVS after the at least one component at each of the MVS assembly zones has been assembled and storing the MVS permanent digital file when assembly of the MVS is complete.

A system and method are described herein for tracking and instructing assembly of flexible modular products on a single assembly line. The systems enable methods for tracking components and procedures as well as tools used in the assembly of components using various sensors and devices along the line. The systems also enable methods for instructing and tracking usage of tools for procedures. Data from various sensors, stations, nodes, and relating to each particular assembly item are stored in a distributed ledger that is verified and secured for use as a production log including each action taken on the assembly item which may later be used for audit purposes as well as to increase confidence in the assembly of product variations on the assembly line.

A method for creating a digital twin for a vehicle assembled on at least one assembly line includes assembly of a modular vehicle subassembly (MVS) in a plurality of MVS assembly zones by assembling at least one component at each MVS assembly zone, scanning the at least one component at each MVS assembly zone and acquiring scanned data, and storing the scanned data in a MVS temporary digital file assigned to the pre-assembled MVS. The method also includes updating a MVS permanently digital file assigned to the pre-assembled MVS after the at least one component at each of the MVS assembly zones has been assembled and storing the MVS permanent digital file when assembly of the MVS is complete.

A system and method for mounting a modular switch cabinet equipment in a switch cabinet housing (6) includes a computer-aided assistance unit (1) for determining a production-efficient assembly step sequence. The system and method further include at least one display unit (11-11′) for image and/or text information, which is installed at the assembly site for at least one fitter (M) in order to visualize manual assembly steps (A; B; D) of the determined assembly step sequence. The system and method further includes at least one input unit (12-12′) for acknowledgement of the completed assembly step (A; B; D) by the fitter (M).

The disclosure provides a technique for facilitating management of image sensors having a modular structure. A sensor system includes image sensors and an information processing device. The image sensor is a modular image sensor configured by combining modularized components. Each of the components includes a non-volatile memory for storing specific information related to the component. The information processing device includes an information acquisition part for acquiring the information stored in the memory of the component constituting the image sensor from each of the image sensors in an image sensor group installed in a target range via the network, and an information generation part for generating configuration list information indicating a combination of the components for each of the image sensors with respect to the image sensor group installed in the target range based on the information acquired by the information acquisition part.

A manufacturing process management (MPM) computer device is provided. The MPM computer device is configured to store a first version of a product and a second version of the product. The second version includes the first plurality of parts, the second plurality of parts, and a third plurality of parts associated with the plug. The first location is between the first plurality of locations and the second plurality of locations. The MPM computer device is also configured to calculate a first numbering system, calculate a second numbering system for a third plurality of locations associated with the third plurality of parts, determine a first grid overlay for the first version of the product based on the first numbering system, determine a second grid overlay for the second version of the product based on the first numbering system and the second numbering system.

One aspect related to design of systems and methods for manufacturing products that include technology in skilled areas is configuring a production station for use by an operator without specialized skills. The present invention contemplates an approach to designing a station configurable to perform one or more of incoming inspection, assembly, testing, and branding. A preferred approach includes verifying data associated with units prior to accepting them for incorporation, preventing incorporation of an incorrect unit, and guiding an operator in possible remedial action. This approach includes storing data in a server and making such data substantially instantly accessible to production stations once written in the server. Such data preferably includes software to configure the production station such that the operator need not have specialized skills. A production station designed using this approach is particularly useful in the manufacture of an outdoor unit of a split-mount microwave radio system.