A partially assembled vehicle that autonomously completes its own assembly, including a chassis, wheels that are rotationally coupled to the chassis, a drive system mounted on the chassis and in operational communication with the wheels, a navigation system, a central platform controller, and a position determining system. Added thereto is a safety sensor guidance system and a controller circuit programmed to begin a temporary takeover of the central platform controller, responsive to an external fleet control. The temporary takeover including the steps of identifying a plurality of assembly stations that the partially assembled vehicle must visit to complete its own assembly; constructing a sequence in which to visit each of the plurality of assembly stations; and commanding the drive system to propel and steer the partially assembled vehicle through the sequence of the plurality of assembly stations, responsive to sensor input from the safety sensor guidance system.

Aspects of the present disclosure provide systems, methods, and computer-readable storage media that support mechanisms for generating a feasible assembly plan for a product based on data analytics. In aspects, information on components of a product is obtained from one or more product models (e.g., a three-dimensional (3D) computer aided design (CAD) model) that define the individual components of the product. The individual component information may be used to represent the assembly of the product as an assembly graph, in which each node of the assembly graph represents one of the components of the product to be assembled. The assembly graph is passed through a set of data analytics modules to generate the feasible assembly plan, or assembly sequence, as a series of sequential contact predictions, wherein each contact prediction identifies a component to be connected to one or more other components of the product.

A production module for performing a production function on a product, production system, production planning device, and method for planning the production of the product, wherein a plurality of production modules are intercoupled, where a self-description information set is stored within each production module as a database, e.g., NoSQL, OWL, ontology, SPARQL, which comprises properties of the production module, where if a production information set comprising the production steps required to produce the product is present, then the production information set and the self-description information sets or parts thereof are transmitted to a production planning device to plan production of the product and a production procedure plan for a product to be processed is determined, and where the production procedure plan comprises an information set about a sequence of production modules of the production system, which sequence a product should pass through to produce an intermediate product or end product.

This application discloses a computing system implementing a line balancing tool to generate a structured bill of materials for a wire harness based on a harness design and available fabrication processes. The computing system can decompose the structured bill of materials into tasks and assign the tasks to workstations in a production line configured to manufacture the wire harness. The computing system can determine dependencies between a plurality of the tasks and verify the tasks assigned to the workstation conform to the dependencies between the plurality of the tasks. The dependencies can indicate an order for performance of the operations associated with the tasks. The computing system can identify unassigned tasks capable of assignment to one or more of the workstations and determine which of the workstations the unassigned assembly tasks, if assigned, would conform with the dependencies between the plurality of the assembly tasks.

The system performs a process for creating robotic control code for manufacturing products. A Designer UI displays virtual parts and receives inputs for processing and assembling the virtual parts that are required to create a virtual product. The designer identifies options for processing and assembling the virtual parts which are displayed on the user interface. The robot abilities and the options are selected to optimize a metric of the product manufacturing. The inventive toolset produces the robot control codes for performing a sequence of robotic abilities with the selected options to product the product. The robot control codes are used by a simulator which manipulates virtual robots and virtual parts to create a virtual product to check the robot control code. The verified robot control code is used to control real robots to create the product.

The system performs a process for creating robotic control code for manufacturing products. A Designer UI displays virtual parts and receives inputs for processing and assembling the virtual parts that are required to create a virtual product. The designer identifies options for processing and assembling the virtual parts which are displayed on the user interface. The robot abilities and the options are selected to optimize a metric of the product manufacturing. The inventive toolset produces the robot control codes for performing a sequence of robotic abilities with the selected options to product the product. The robot control codes are used by a simulator which manipulates virtual robots and virtual parts to create a virtual product to check the robot control code. The verified robot control code is used to control real robots to create the product.

A computer-implemented method for designing execution of a process by a robotic cell includes obtaining a process goal and one or more process constraints. The method includes accessing a library of constructs and a library of skills. Each construct includes a digital representation of a component of the robotic cell or a geometric transformation of the robotic cell. Each skill includes a functional description for using a robot of the robotic cell to interact with a physical environment to perform a skill objective. The method uses a simulation engine to simulate a multiplicity of designs, wherein each design is characterized by a combination of constructs and skills to achieve the process goal, and determine a set of feasible designs that meet the one or more process constraints. The method includes outputting recommended designs from the set of feasible designs.

A production module for performing a production function on a product, production system, production planning device, and method for planning the production of the product, wherein a plurality of production modules are intercoupled, where a self-description information set is stored within each production module as a database, e.g., NoSQL, OWL, ontology, SPARQL, which comprises properties of the production module, where if a production information set comprising the production steps required to produce the product is present, then the production information set and the self-description information sets or parts thereof are transmitted to a production planning device to plan production of the product and a production procedure plan for a product to be processed is determined, and where the production procedure plan comprises an information set about a sequence of production modules of the production system, which sequence a product should pass through to produce an intermediate product or end product.

A cyber-physical production system includes a plurality of cyber-physical units configured to collectively produce a product comprising one or more workpieces. Each cyber-physical units comprises one or more automation system devices, a network interface and a processor. The network interface is configured to receive one or more skill instances. Each skill instance provides a machine-independent request for transformation of a workpiece by the one or more automation system devices. The processor is configured to execute each of the one or more skill instances by applying behaviors that control the automation system devices.

The system performs a process for creating robotic control code for manufacturing products. A Designer UI displays virtual parts and receives inputs for processing and assembling the virtual parts that are required to create a virtual product. The designer identifies options for processing and assembling the virtual parts which are displayed on the user interface. The robot abilities and the options are selected to optimize a metric of the product manufacturing. The inventive toolset produces the robot control codes for performing a sequence of robotic abilities with the selected options to product the product. The robot control codes are used by a simulator which manipulates virtual robots and virtual parts to create a virtual product to check the robot control code. The verified robot control code is used to control real robots to create the product.