A manufacturing system including an automated storage and retrieval system (ASRS) structure with a three-dimensional array of storage locations distributed throughout a two-dimensional footprint of the ASRS structure at multiple storage levels; workpieces stored within the storage locations of the ASRS structure; robotic storage retrieval vehicles (RSRVs) navigable within the ASRS structure in three dimensions to access the storage locations, and multiple manufacturing cells positioned outside the ASRS structure, is provided. The manufacturing system includes a track structure attached to the ASRS structure and defining one or more travel paths traversable by the RSRVs from the ASRS structure. The same fleet of RSRVs that is navigable within the ASRS structure is operable to deliver the workpieces to the manufacturing cells. One or more of the manufacturing cells are positioned along the track structure, thereby receiving convenient access to the workpieces along with associated tool pieces and workpiece supports for manufacturing goods.

A distributed automation control system includes a network for connecting members of the system to a central server for communication between the members and the central server. The members can include a device controlled by a microcontroller in communication with the network, a mobile object digitized to communicate with the central server via the network, and a facility component in communication with the central server. A member can be assigned to one or more groups of members for group learning and for generating a group heartbeat. Each member defines a safety volume which is monitored by the central server. When the safety volume of one member overlaps the safety volume of another member, the central server initiates a responsive action which can include ceasing the operation of at least one of the members.

A distributed automation control system includes a network for connecting members of the system to a central server for communication between the members and the central server. The members can include a device controlled by a microcontroller in communication with the network, a mobile object digitized to communicate with the central server via the network, and a facility component in communication with the central server. A member can be assigned to one or more groups of members for group learning and for generating a group heartbeat. Each member defines a safety volume which is monitored by the central server. When the safety volume of one member overlaps the safety volume of another member, the central server initiates a responsive action which can include ceasing the operation of at least one of the members.

A distributed automation control system includes a network for connecting members of the system to a central server for communication between the members and the central server. The members can include a device controlled by a microcontroller in communication with the network, a mobile object digitized to communicate with the central server via the network, and a facility component in communication with the central server. A member can be assigned to one or more groups of members for group learning and for generating a group heartbeat. Each member defines a safety volume which is monitored by the central server. When the safety volume of one member overlaps the safety volume of another member, the central server initiates a responsive action which can include ceasing the operation of at least one of the members.

Techniques and solutions are provided for encoding information for sets, including sets whose elements are arranged in a hierarchy. Values are defined for different levels of a hierarchy, where the values increase or decrease from a root of the hierarchy. A flattened representation of the hierarchy is generated by multiplying element values by a level value for a level at which a respective element is located. Values for parent and leaf nodes are defined, and a flattened representation of the hierarchy is generated by multiple elements values by the parent value or the leaf node value, depending on whether a respective elements is a parent or leaf node. Quantity values for a set of elements are encoded by adding a quantity of a given element to a value assigned to elements of a set definition that are present in a set.

A production management system includes a plurality of production facilities, a first operation instruction provider, and a management device. The first operation instruction provider gives a first operator an instruction to deliver workpiece into and out of a predetermined one of the production facilities in accordance with a production plan and operating statuses of the production facilities and acquires an operation status of each of the first operators. The management device transmits, to the production facility into which the workpiece has been delivered, process data for activation of the production facility in accordance with the status of delivery of the workpiece into and out of each of the production facilities. The management device stores the process data, operating status information on the production facilities, and operation status information on each of the first operators acquired from the first operation instruction provider, such that these pieces of information are stored in association with each other.

Industrial machines at a mine site or other worksite are monitored and controlled using a multi-phase implementation, based on data received from multiple data sources at different times. Machine telemetry data or other sensor data received from a first machine, in combination with additional sensor data from other machines at the site, detailed material attribute data received from external data sources, and/or outputs from trained machine-learned models, are used to determine characteristics of a material load and/or material blend, and to control machines at the mine site. A control system performs a multi-phase implementation for monitoring machines and/or load data in response to data received at different times, updating the material load and blend characteristics, and controlling machines at the site based on the characteristics of the material load or material blend.

A dispatch system and a dispatch method for manufacturing mold are provided. The dispatch system includes a control unit, a mold material storage unit, a processing cutter storage unit, an object pick-and-place and transfer unit, a mold processing unit and a mold product storage unit. The mold material storage unit includes many unprocessed mold materials. The processing cutter storage unit includes many processing cutters. The object pick-and-place and transfer unit is electrically connected to the control unit and disposed between the mold material storage unit and the processing cutter storage unit. One of the unprocessed mold materials and one of the processing cutters are transferred to the mold processing unit by the object pick-and-place and transfer unit, the unprocessed mold material is processed to form a mold product by the mold processing unit, and the mold product is transferred to the mold product storage unit.

A distributed automation control system includes a network for connecting members of the system to a central server for communication between the members and the central server. The members can include a device controlled by a microcontroller in communication with the network, a mobile object digitized to communicate with the central server via the network, and a facility component in communication with the central server. A member can be assigned to one or more groups of members for group learning and for generating a group heartbeat. Each member defines a safety volume which is monitored by the central server. When the safety volume of one member overlaps the safety volume of another member, the central server initiates a responsive action which can include ceasing the operation of at least one of the members.

A system and method for tracking actions of mobile assets used to perform a process within a facility includes a plurality of object trackers positioned throughout the facility to monitor, detect and digitize actions, including movement, of a mobile asset within the facility. The mobile asset includes an identifier which is detectable by each object tracker to track the movement and location of the detected asset in real time. Each object tracker includes at least one sensor for monitoring and detecting the asset and its identifier, where the input sensed by the sensor is transmitted to a computer within the object tracker for time stamping with a detected time, and processing of the sensor input using one or more algorithms to identify the asset ID and the asset type associated with the detected identifier, and the asset's location in the facility and interactions at the detected time.