According to one embodiment, a data collection system includes an event data collector, a state machine generator, a state machine list, and a state machine driver. The event data collector collects sense signals respectively as a plurality of event data. The state machine generator generates a state machine as a model corresponding to the workpiece. One of the sense signals is acquired when the workpiece is fed into the processing system. The state machine generator generates the state machine and generates an ID for the state machine when the event data collector collects one of the plurality of event data corresponding to the one of the sense signals. The state machine driver drives the state machine retained in the state machine list by sending, to the state machine retained in the state machine list, an event corresponding to another one of the sense signals.

A system and method are described herein for tracking and instructing assembly of flexible modular products on a single assembly line. The systems enable methods for tracking components and procedures as well as tools used in the assembly of components using various sensors and devices along the line. The systems also enable methods for instructing and tracking usage of tools for procedures. Data from various sensors, stations, nodes, and relating to each particular assembly item are stored in a distributed ledger that is verified and secured for use as a production log including each action taken on the assembly item which may later be used for audit purposes as well as to increase confidence in the assembly of product variations on the assembly line.

A system for reconfiguring a factory having equipment at different workstations throughout the factory and a plurality of sensors disposed throughout the factory includes a factory configuration module configured to store a plurality of predetermined factory configurations and a plurality of mobile transporters configured to engage and transport the equipment to the different workstations throughout the factory based on the predetermined factory configurations and dynamic inputs, where the dynamic inputs include a status of the equipment, a status of the plurality of mobile transporters, sensor data output by the plurality of sensors, or a combination thereof.

Systems and methods for manufacturing aircraft are disclosed. For example, a method for repetitively manufacturing aircraft comprises fractionally pulsing a constituent part down an assembly line by periodically advancing the constituent part down the assembly line by less than a length of the constituent part. The periodic advancing may include advancing the aircraft component by a pulse length that is less than the length of the aircraft component, stopping movement of the aircraft component for a duration and performing work on the aircraft component, and then advancing the aircraft component by the pulse length again. In another example, a method comprises determining a fractional pulse length to fractionally pulse one or more constituent parts of an aircraft based on one or more of a minimum workstation length of one or more assembly line workstations and a minimum section length of one or more work processes to be performed.

The components management system that performs a management of a component used in production of a product by a production device includes a reception section configured to, in a case where a supplied article supplied from a customer of the product is received as the component, perform reception processing of registering information on a storage location at which the supplied article is stored for each handling unit in association with component information; and a supplied article appropriating section configured to appropriate a price of the supplied article as an asset at a predetermined timing after the supplied article is unloaded from the storage location for use in the production by the production device.

Systems and methods for manufacturing aircraft are disclosed. For example, a method for repetitively manufacturing aircraft comprises fractionally pulsing a constituent part down an assembly line by periodically advancing the constituent part down the assembly line by less than a length of the constituent part. The periodic advancing may include advancing the aircraft component by a pulse length that is less than the length of the aircraft component, stopping movement of the aircraft component for a duration and performing work on the aircraft component, and then advancing the aircraft component by the pulse length again. In another example, a method comprises determining a fractional pulse length to fractionally pulse one or more constituent parts of an aircraft based on one or more of a minimum workstation length of one or more assembly line workstations and a minimum section length of one or more work processes to be performed.

A system and method are described herein for tracking and instructing assembly of flexible modular products on a single assembly line. The systems enable methods for tracking components and procedures as well as tools used in the assembly of components using various sensors and devices along the line. The systems also enable methods for instructing and tracking usage of tools for procedures. Data from various sensors, stations, nodes, and relating to each particular assembly item are stored in a distributed ledger that is verified and secured for use as a production log including each action taken on the assembly item which may later be used for audit purposes as well as to increase confidence in the assembly of product variations on the assembly line.

The invention relates to a conveyor arrangement (1) for conveying a conveyed material, comprising a motor-driven conveyor roller (100), comprising a roller body (10) mounted so as to be able to rotate about a roller axis (A), a drive unit (20) arranged inside the roller body (10), coupled mechanically to the roller body (10) and an axle element (16) and designed to generate a torque between the axle element (16) and the roller body (10), a sensor function unit (40) arranged inside the roller body (10) and designed to sense a conveyed material to be conveyed by the motor-driven conveyor roller (100), and a control unit (30) that is connected to the sensor function unit (40) in order to transmit signals, wherein the control unit (30) is designed to receive a sensor signal from the sensor function unit and to transmit a control signal to the drive unit (20) depending on the sensor signal, wherein the control signal contains data for driving the motor-driven conveyor roller, in a conveyor mode, with a characteristic profile that is predefined by the control signal.

The invention relates to a conveyor arrangement (1) for conveying a conveyed material, comprising a motor-driven conveyor roller (100), comprising a roller body (10) mounted so as to be able to rotate about a roller axis (A), a drive unit (20) arranged inside the roller body (10), coupled mechanically to the roller body (10) and an axle element (16) and designed to generate a torque between the axle element (16) and the roller body (10), a sensor function unit (40) arranged inside the roller body (10) and designed to sense a conveyed material to be conveyed by the motor-driven conveyor roller (100), and a control unit (30) that is connected to the sensor function unit (40) in order to transmit signals, wherein the control unit (30) is designed to receive a sensor signal from the sensor function unit and to transmit a control signal to the drive unit (20) depending on the sensor signal, wherein the control signal contains data for driving the motor-driven conveyor roller, in a conveyor mode, with a characteristic profile that is predefined by the control signal.

A system and method for reconfiguring a factory having equipment at different workstations throughout the factory includes a plurality of mobile transporters configured to engage and transport the equipment to the different workstations throughout the factory. Each mobile transporter includes a transmitter, a receiver, at least one proximity sensor, and an engagement mechanism for engaging the equipment. A factory configuration module includes a 3D model of the factory and a plurality of predetermined factory configurations. A supervisory control module is in communication with the plurality of mobile transporters, the equipment, and the factory configuration module. The plurality of mobile transporters are configured to receive instructions from the supervisory control module to engage and reposition the equipment throughout the factory based on the predetermined factory configurations and dynamic inputs.