Methods, systems, and apparatus, including medium-encoded computer program products, for integrating control and operation of multi-tooltip processes with computer-aided manufacturing and/or design software and systems include method(s) including: obtaining toolpaths for manufacturing a physical structure and process control constraints, each of the toolpaths corresponding to a respective tooltip of a computer-controlled tool of a manufacturing system, each of the toolpaths designates a respective path for the respective tooltip within a workspace, and the process control constraints define capabilities of each of the respective tooltips within the workspace; defining a main toolpath and metadata defining operational parameters for the toolpaths based on the process control constraints; simulating manufacturing of the physical structure using the main toolpath and the metadata; and providing at least the main toolpath and the metadata for use in manufacturing the physical structure by the computer-controlled manufacturing system from the main toolpath and the metadata.

Methods and devices for computer-assisted milling of a pocket region of a workpiece by computing a blend arc radius, where the blend arc radius is based on a maximal variation of a Tool Engagement Angle (TEA), and smoothing at least one offset, where the smoothing is based on the computed blend arc radius and/or a prior computed blend arc radius with a stepover.

The present disclosure relates to a method for online monitoring defect of a milling tool, comprising the steps of: 1) installing a vibration sensor module on a machine tool spindle; 2) acquiring initial sample data; 3) setting a threshold value ΔS.sub.0 with a time interval of T; 4) measuring vibration signals of n blades in x, y and z directions in each period T.sub.0; 5) shaping to obtain n strong vibration cutting wave data respectively formed by n blades in x and y directions in each period T.sub.0; 6) analyzing and processing the strong vibration cutting wave data to obtain the difference ΔS.sub.0.sup./ between the cutting strong vibration wave areas formed by each blade in each period T.sub.0; 7) outputting a blade wear or defect signal to a display alarm module according to the constraint conditions by a data comparing and analyzing module, and giving an alarm by a display alarm module.

Methods, systems, and apparatus, including medium-encoded computer program products, for integrating control and operation of multi-tooltip processes with computer-aided manufacturing and/or design software and systems include method(s) including: obtaining toolpaths for manufacturing a physical structure and process control constraints, each of the toolpaths corresponding to a respective tooltip of a computer-controlled tool of a manufacturing system, each of the toolpaths designates a respective path for the respective tooltip within a workspace, and the process control constraints define capabilities of each of the respective tooltips within the workspace; defining a main toolpath and metadata defining operational parameters for the toolpaths based on the process control constraints; simulating manufacturing of the physical structure using the main toolpath and the metadata; and providing at least the main toolpath and the metadata for use in manufacturing the physical structure by the computer-controlled manufacturing system from the main toolpath and the metadata.

Methods and devices for computer-assisted milling of a pocket region of a workpiece by computing a blend arc radius, where the blend arc radius is based on a maximal variation of a Tool Engagement Angle (TEA), and smoothing at least one offset, where the smoothing is based on the computed blend arc radius and/or a prior computed blend arc radius with a stepover.

Methods and devices for computer-assisted milling of a pocket region of a workpiece by computing a blend arc radius, where the blend arc radius is based on a maximal variation of a Tool Engagement Angle (TEA), and smoothing at least one offset, where the smoothing is based on the computed blend arc radius and/or a prior computed blend arc radius with a stepover.

Methods and devices for computer-assisted milling of a pocket region of a workpiece by computing a blend arc radius, where the blend arc radius is based on a maximal variation of a Tool Engagement Angle (TEA), and smoothing at least one offset, where the smoothing is based on the computed blend arc radius and/or a prior computed blend arc radius with a stepover.