A method of predicting machined part variations for design optimization is provided. The method includes receiving computerized specifications for a part and tooling specifications for tooling used for building the part, producing the part using virtual machining based on the computerized and the tooling specifications and producing variations of the part using the virtual machining based on the computerized and the tooling specifications and based on variations of at least some of the tooling specifications.

A method for automatically adapting an adaptable process parameter of a tooling machine, the tooling machine being part of a first or second manufacturing process for physically processing input work pieces into output work pieces. According to the method, at least one geometric feature of an output work piece is measured by a coordinate measuring machine, the geometric feature being a direct or indirect result of the processing with the tool. The measurement result is together with nominal measurement data of the geometric feature fed into a deterministic digital simulation of at least a part of the manufacturing process with a digital model such as a digital twin of the tooling machine and modelled process parameters, therein the adaptable process parameter of the tooling machine, simulating at least a deterministic behavior of the tooling machine relevant for an operation of its tool.

A feed rate scheduling method may comprise: receiving an engagement geometry of a subtractive component for use in a computer numerical control (CNC) machining process; receiving a tool path for forming a component from a workpiece via the CNC machining process; calculating a plurality of bending moments of a spindle at various intervals along the tool path; and determining a feed rate schedule for the tool path of the subtractive component based on the plurality of bending moment.

The disclosure relates to a method for operating an automation system and automation system operating according to the method, wherein an application to be executed on the automation system is available in an encapsulated form in a container. In the event that the application encapsulated in the container requires kernel mode software, a host extender executed on the automation system uses metadata included in the container to load the required kernel mode software from a database having kernel mode software and install the software locally on the automation system. In the event of an identified incompatibility on the automation system, the host extender installs a virtual machine, loads the container, which led to the incompatibility, onto the virtual machine and loads the kernel mode software required by the application contained by the container into the kernel of the virtual machine.

A processing method for automatically generating machining features is provided. A workpiece CAD file is obtained to perform a CAD numerical analysis on a blank body. With the workpiece CAD file being used as a target, a workpiece CAD appearance is compared with the blank body to obtain a feature identification result of a first to-be-processed blank body, which includes identifying data of a to-be-removed blank body and a feature of a first processing surface. A geometric analysis is performed on the first processing surface feature and a tool selection range is determined. A virtual cutting simulation is performed on the first processing surface to generate a processed area data and an unprocessed area data. A spatial coordinate mapping comparison between the unprocessed area data and a surface data of the workpiece CAD file is performed to obtain a feature identification result of a second to-be-processed blank body.

The automatic support device generation method includes: receiving a virtual part; determining a retention direction for the virtual part; determining a retention rotation for the virtual part; and constructing a support device based on the part, the retention rotation, and the retention direction.

The automatic support device generation method includes: receiving a virtual part; determining a retention direction for the virtual part; determining a retention rotation for the virtual part; and constructing a support device based on the part, the retention rotation, and the retention direction.

The disclosure relates to a method for operating an automation system and automation system operating according to the method, wherein an application to be executed on the automation system is available in an encapsulated form in a container. In the event that the application encapsulated in the container requires kernel mode software, a host extender executed on the automation system uses metadata included in the container to load the required kernel mode software from a database having kernel mode software and install the software locally on the automation system. In the event of an identified incompatibility on the automation system, the host extender installs a virtual machine, loads the container, which led to the incompatibility, onto the virtual machine and loads the kernel mode software required by the application contained by the container into the kernel of the virtual machine.

A simulation method for milling by use of a dynamic position error includes the steps of: (a) generating a milling surface from a numerical control code, the milling surface having a plurality of grid points, the numerical control code having a position command; (b) calculating a normal vector for each of the plurality of grid points on the milling surface; (c) feeding back a position feedback of each of the plurality of grid points by the controller of the machine tool, and deriving a corresponding three-axis dynamic position error of the milling surface according to the position command and the position feedback; (d) calculating a component of the normal vector for the three-axis dynamic position error so as to obtain a normal-vector error value of the corresponding grid point; and, (e) displaying undercutting information of the normal-vector error value of the corresponding grid point on the milling surface.

A simulation method for milling by use of a dynamic position error includes the steps of: (a) generating a milling surface from a numerical control code, the milling surface having a plurality of grid points, the numerical control code having a position command; (b) calculating a normal vector for each of the plurality of grid points on the milling surface; (c) feeding back a position feedback of each of the plurality of grid points by the controller of the machine tool, and deriving a corresponding three-axis dynamic position error of the milling surface according to the position command and the position feedback; (d) calculating a component of the normal vector for the three-axis dynamic position error so as to obtain a normal-vector error value of the corresponding grid point; and, (e) displaying undercutting information of the normal-vector error value of the corresponding grid point on the milling surface.