G05B2219/35408

ROTARY TABLE COMPENSATION

A Coordinate Measuring Machine (CMM) system comprising a CMM, a rotary table, and a rotation arrangement, wherein the CMM system is configured to be calibrated by determining the 6 dof pose of a jig, and to a method for calibrating. The jig may be mounted such that a current pose of the jig is associated with a current pose of the rotary table with respect to the CMM. The rotary table may be moved into multiple poses, and the 6 dof pose of the jig is measured for each of the multiple poses of the rotary table. An error map is generated, based on the angles associated with the poses of the rotary table, and is used to generate a coordinate transformation from the CMM coordinate system to the part coordinate system, which is associated with the rotary table, based on the error map.

System and method for correcting machining error during a precision jig grinding process

According to one example, a CNC machine tool system may perform error compensation for improving the accuracy of the geometry (or form) of a machined workpiece to, for example, better than 2 micrometers. To do so, a first machined workpiece may be created using the CNC machine tool system. The CNC machine tool system may create the machined workpiece by jig grinding. Following the creation of the first machined workpiece, metrology of the workpiece error may then be performed on the machined workpiece. The metrology of the workpiece error may be used to create a corrected toolpath trajectory for re-machining. This corrected toolpath trajectory may then be utilized by the CNC machine tool system to machine a second machined workpiece having a geometry (or form) with an accuracy of, for example, better than 2 micrometers.

Servo controller
11285576 · 2022-03-29 · ·

Provided is a servo controller that can prevent an unnecessary cut from being generated during oscillation machining. A servo controller which controls a machine tool 10 that turns a workpiece W by cooperative operation of a plurality of axes includes: an oscillation command generating unit 23 that generates an oscillation command for causing the workpiece W and the tool 11 to relatively oscillate; a deviation deducting unit 31, 241 that applies the oscillation command to a position deviation based on a moving command for causing the workpiece W and the tool 11 to relatively move, and deducts a steady-state position deviation; and a learning control unit 27 that calculates a compensation amount from a position deviation based on the moving command after deducting the steady-state position deviation.

SYSTEM AND METHOD FOR CORRECTING MACHINING ERROR DURING A PRECISION JIG GRINDING PROCESS

According to one example, a CNC machine tool system may perform error compensation for improving the accuracy of the geometry (or form) of a machined workpiece to, for example, better than 2 micrometers. To do so, a first machined workpiece may be created using the CNC machine tool system. The CNC machine tool system may create the machined workpiece by jig grinding. Following the creation of the first machined workpiece, metrology of the workpiece error may then be performed on the machined workpiece. The metrology of the workpiece error may be used to create a corrected toolpath trajectory for re-machining. This corrected toolpath trajectory may then be utilized by the CNC machine tool system to machine a second machined workpiece having a geometry (or form) with an accuracy of, for example, better than 2 micrometers.

Modeling and compensation method for the spindle's radial thermal drift error in a horizontal CNC lathe

The invention provides a method for modeling and compensating for the spindle's radial thermal drift error in a horizontal CNC lathe, which belongs to the field of error compensation technology of CNC machine tools. Firstly, the thermal drift error of two points in the radial direction of the spindle and the corresponding temperature of the key points are tested; then the thermal inclination angle of the spindle is obtained based on the thermal tilt deformation mechanism of the spindle, and the correlation between the thermal inclination angle and the temperature difference between the left and right sides of the spindle box is analyzed. According to the positive or negative thermal drift error of the two points that have been measured and the elongation or shortening of the spindle box on the left and right sides, the thermal deformation of the spindle is then classified and the thermal drift error model under various thermal deformation attitudes is then established. Then the influence of the size of the machine tool's structure on the prediction results of the model is analyzed. In real-time compensation, the thermal deformation attitude of the spindle is automatically judged according to the temperature of the key points, and the corresponding thermal drift error model is automatically selected to apply the compensation to the spindle. The method is used to distinguish the thermal deformation attitude of the spindle in a CNC lathe, and the thermal deformation mechanism is used to predict the radial thermal drift error of the spindle.

SERVO CONTROLLER
20200306916 · 2020-10-01 · ·

Provided is a servo controller that can prevent an unnecessary cut from being generated during oscillation machining. A servo controller which controls a machine tool 10 that turns a workpiece W by cooperative operation of a plurality of axes includes: an oscillation command generating unit 23 that generates an oscillation command for causing the workpiece W and the tool 11 to relatively oscillate; a deviation deducting unit 31, 241 that applies the oscillation command to a position deviation based on a moving command for causing the workpiece W and the tool 11 to relatively move, and deducts a steady-state position deviation; and a learning control unit 27 that calculates a compensation amount from a position deviation based on the moving command after deducting the steady-state position deviation.

A MODELING AND COMPENSATION METHOD FOR THE SPINDLE'S RADIAL THERMAL DRIFT ERROR IN A HORIZONTAL CNC LATHE
20200064810 · 2020-02-27 ·

The invention provides a method for modeling and compensating for the spindle's radial thermal drift error in a horizontal CNC lathe, which belongs to the field of error compensation technology of CNC machine tools. Firstly, the thermal drift error of two points in the radial direction of the spindle and the corresponding temperature of the key points are tested; then the thermal inclination angle of the spindle is obtained based on the thermal tilt deformation mechanism of the spindle, and the correlation between the thermal inclination angle and the temperature difference between the left and right sides of the spindle box is analyzed. According to the positive or negative thermal drift error of the two points that have been measured and the elongation or shortening of the spindle box on the left and right sides, the thermal deformation of the spindle is then classified and the thermal drift error model under various thermal deformation attitudes is then established. Then the influence of the size of the machine tool's structure on the prediction results of the model is analyzed. In real-time compensation, the thermal deformation attitude of the spindle is automatically judged according to the temperature of the key points, and the corresponding thermal drift error model is automatically selected to apply the compensation to the spindle. The method is used to distinguish the thermal deformation attitude of the spindle in a CNC lathe, and the thermal deformation mechanism is used to predict the radial thermal drift error of the spindle.

CONTROL DEVICE, POSITION CONTROL SYSTEM, POSITION CONTROL METHOD, AND RECORDING MEDIUM
20180365791 · 2018-12-20 · ·

A control device, a position control system, a position control method, and a recording medium are provided. The controller includes a feedback control unit and a position determination unit. The position determination unit acquires an encoder values from a driver at a cycle. The position determination unit acquires a measurement position obtained by measuring a positional relationship between a control object position and a target position by image processing, at a time interval that is longer than the cycle. The position determination unit determines an estimation interpolation position corresponding to the control object position by using the encoder value and the measurement position. The feedback control unit outputs control data for aligning the control object position at the target position by using the estimation interpolation position determined by the position determination unit to the driver.

MACHINE TOOL RAPID COMPENSATION SYSTEM AND COMPENSATION METHOD THEREOF BASED ON PRINCIPLE OF LASER INTERFEROMETRY

A machine tool rapid compensation system includes: a trigger acquisition module, a laser interferometry measurement module, a data analysis and compensation module, and a communication module. The trigger acquisition module receives a trigger acquisition instruction, converts an encoder position value into a pulse value, transmits the pulse value to the laser interferometry measurement module, retrieves parameter information and compensation point information of a machine tool from a numerical control system, and generates a machine tool operation code and a measurement preparation signal. The laser interferometry measurement module receives the measurement preparation signal and the pulse value to obtain error data, environmental data, and expansion compensation values. The data analysis and compensation module collects the error data, the environmental data, and the expansion compensation values to obtain precision parameters and compensation parameters, and transmits the precision parameters and the compensation parameters to the numerical control system through the communication module.

Rotary table compensation

A Coordinate Measuring Machine (CMM) system comprising a CMM, a rotary table, and a rotation arrangement, wherein the CMM system is configured to be calibrated by determining the 6 dof pose of a jig, and to a method for calibrating. The jig may be mounted such that a current pose of the jig is associated with a current pose of the rotary table with respect to the CMM. The rotary table may be moved into multiple poses, and the 6 dof pose of the jig is measured for each of the multiple poses of the rotary table. An error map is generated, based on the angles associated with the poses of the rotary table, and is used to generate a coordinate transformation from the CMM coordinate system to the part coordinate system, which is associated with the rotary table, based on the error map.