A teaching device for performing teaching operations of a robot includes a selection unit which, during a teaching operation or after a teaching operation of the robot, moves among a plurality of lines of a program of the robot and selects a single line, an error calculation unit which calculates, after the robot has been moved by hand-guiding or jog-feeding to a teaching point which has already been taught in the selected single line, a position error between the teaching point and a position of the robot after movement, and an instruction unit which instructs to re-teach the teaching point when the position error is within a predetermined range.

A robot system includes a robot, a teach pendant having an operator interface, and a robot controller with a computer and associated hardware and software containing a virtual representation of the robot and the environment. The system employs a method for avoiding collisions including moving a manipulator arm along an actual path in an environment containing objects constituting collision geometry. Operator input is entered into the teach pendant, whereby the operator is able to directly control motion of the robot along the actual path. A recent history of the motion of the robot is recorded, and a predicted path of the robot is developed based on the input entered into the teach pendant and the recent history of the motion of the robot. Real-time collision checking between the predicted path and the collision geometry is performed while the operator manually controls the robot using the teach pendant.

A numerical controller includes one or more of a first reversing point detecting unit that detects a reversing point in an axis direction of a machine based on a machining program, a second reversing point detecting unit that detects a reversing point in the axis direction based on a position command, a third reversing point detecting unit that detects a reversing point in the axis direction based on a positional deviation or position feedback information of a servo control unit that controls a servomotor which drives the axis, and a fourth reversing point detecting unit that detects a reversing point in the axis direction based on positional information of a movable portion of the machine, and a drawing unit that generates an image superimposing a reversing point location detected by the one or more reversing point detecting unit on an image of a workpiece.

A teaching device for performing teaching operations of a robot includes a selection unit which, during a teaching operation or after a teaching operation of the robot, moves among a plurality of lines of a program of the robot and selects a single line, an error calculation unit which calculates, after the robot has been moved by hand-guiding or jog-feeding to a teaching point which has already been taught in the selected single line, a position error between the teaching point and a position of the robot after movement, and an instruction unit which instructs to re-teach the teaching point when the position error is within a predetermined range.

A robot system includes a robot, a teach pendant having an operator interface, and a robot controller with a computer and associated hardware and software containing a virtual representation of the robot and the environment. The system employs a method for avoiding collisions including moving a manipulator arm along an actual path in an environment containing objects constituting collision geometry. Operator input is entered into the teach pendant, whereby the operator is able to directly control motion of the robot along the actual path. A recent history of the motion of the robot is recorded, and a predicted path of the robot is developed based on the input entered into the teach pendant and the recent history of the motion of the robot. Real-time collision checking between the predicted path and the collision geometry is performed while the operator manually controls the robot using the teach pendant.