A production system includes a robot, a robot controller, and a person detection part. The controller includes first speed comparison unit that has the function of activating a power cutoff unit so as to stop an operation of the robot when a current speed exceeds a predetermined reference speed; and an external-force comparison unit that has the function of activating the power cutoff unit so as to stop the operation of the robot when a current force applied to the robot exceeds a predetermined reference force. The controller disables the functions of the first speed comparison unit and the external-force comparison unit while the person detection part detects the absence of the operator in the cooperative operation space.

A sensor system for monitoring a motor that drives a machine arrangement via a rotating motor shaft, wherein a machine cycle is given by a periodic movement pattern of the machine arrangement and/or of the motor shaft, comprises an acceleration sensor for detecting an acceleration of the motor; and an electronic control unit that is in signal connection with the acceleration sensor and that is configured to carry out a comparison of the detected acceleration with at least one predefined threshold value for a wear recognition and to consider the machine cycle in the comparison. The electronic control unit is configured to automatically recognize the machine cycle based on a periodically occurring pattern in the time development of the detected acceleration of the motor.

In a control method for controlling a robot system including a robot arm, a control unit configured to control an operation of the robot arm, and a functional safety unit configured to forcibly stop the operation of the robot arm when a speed monitoring function of the robot arm is enabled and a moving speed of the robot arm exceeds a set speed limit, the method includes: detecting, by the control unit, the moving speed of the robot arm; decelerating, by the control unit, the moving speed to less than the speed limit when a predetermined condition including that the moving speed exceeds the speed limit is satisfied in a case in which a safety input signal that enables a speed limit from a safety input device is received; and enabling, by the functional safety unit, the speed monitoring function when a switching time elapses after receiving the safety input signal.

A method for implementing a safety configuration for a manipulator comprising an end effector comprises: a) reading an action instruction from a manipulator control program, the instruction defining at least one of a path to be followed by the end effector, a target position to be reached by the end effector, a target pose to be assumed by the end effector and an action to be carried out by a tool wielded by the end effector; b) reading at least one constraint instruction from the manipulator control program, the constraint instruction defining a constraint to be observed while carrying out an action instruction; and c) carrying out the action instruction read in step a) while respecting the constraint defined in the at least one constraint instruction, or transferring the manipulator into a safety mode if violation of the at least one constraint is detected while carrying out the action instruction.

A production system includes a robot, a robot controller, and a person detection part. The controller includes first speed comparison unit that has the function of activating a power cutoff unit so as to stop an operation of the robot when a current speed exceeds a predetermined reference speed; and an external-force comparison unit that has the function of activating the power cutoff unit so as to stop the operation of the robot when a current force applied to the robot exceeds a predetermined reference force. The controller disables the functions of the first speed comparison unit and the external-force comparison unit while the person detection part detects the absence of the operator in the cooperative operation space.