The invention relates to a method for producing or machining, by cutting, an identical set of teeth on each of a plurality of workpieces, in particular at least 4 workpieces, of a workpiece batch on one or more gear-cutting machines (100) having a gear-cutting tool (S), which has a set of teeth having rake faces (5) and having an axis of rotation (B1), in rolling machining engagement, in which method, in the event that a deviation of a set of teeth from the tooth profile sought for said set of teeth is detected or expected, a countermeasure that counteracts said deviation is determined and the production/machining of additional workpieces of said workpiece batch is continued using the countermeasure, the countermeasure being, at least in part, a change in the position of the rake faces relative to the axis of rotation of the tool, which change is brought about by means of grinding performed on the gear-cutting machine or at a grinding machine (140) that belongs to the machine group of the gear-cutting machine.

A method for machining a toothing of a workpiece held in a clamping, in which a toothing tool that rotates about its rotational axis and comprises cutting edges is brought into rolling chip-removing machining engagement with the toothing that rotates about its rotational axis, in order to produce a predetermined tooth flank end geometry in one or more machining passes, wherein during the machining pass which produces the tooth flank end geometry, monitoring responsive to the event of a removed chip being pressed into a machined tooth flank of the toothing by means of the rolling machining process is carried out and, if the monitoring responds, an additional toothing machining process that removes the material protrusion on top of the tooth flank end geometry formed by the chip that was pressed in is implemented automatically, which process is carried out in the same clamping of the workpiece and by means of the toothing tool.

A machine forms threads on a workpiece by relatively feeding the workpiece and a cutting tool in a feeding direction while relatively rotating the workpiece and the cutting tool, and by performing a helical cutting work multiple times while carrying out relative reciprocal vibration of the workpiece and the cutting tool in a radial direction of the workpiece. The machine tool or a control device of the machine tool includes a vibration setting unit to set a pattern of vibration during each cutting work accompanied by the reciprocal vibration so that a cut portion of one cutting work partially includes a portion that has been cut in another cutting work. The machine tool and the control device prevent a long, continuous chip from becoming entangled with a workpiece or a cutting tool in the process of forming threads on the workpiece.

To provide a control device for a machine tool capable of performing thread cutting while reducing the load on the machine tool from the oscillating operation, without extending the cycle time, and capable of reliably shredding chips in a case of performing the non-oscillating operation in the present pass after the oscillating operation in the previous pass. A control device for a machine tool includes: an oscillating operation execution determination unit that determines whether to execute an oscillating operation that causes the cutting tool to oscillate in the radial direction of the workpiece; an oscillation command generation unit that generates an oscillation command of the oscillating operation based on a determination result; a control unit that superimposes the oscillation command on a position command of the feed axis to generate a drive command. The oscillating operation execution determination unit determines to intermittently execute the oscillating operation, and the oscillation command generation unit generates an oscillation command so that a non-oscillating cutting portion of a present pass includes a portion at which oscillating cutting was performed in a previous pass, or so that an oscillating cutting portion of the present pass includes a portion at which non-oscillating cutting was performed in the previous pass.

To provide a control device for a machine tool capable of performing thread cutting while reducing the load on the machine tool from the oscillating operation, without extending the cycle time, and capable of reliably shredding chips in a case of performing the non-oscillating operation in the present pass after the oscillating operation in the previous pass. A control device for a machine tool includes: an oscillating operation execution determination unit that determines whether to execute an oscillating operation that causes the cutting tool to oscillate in the radial direction of the workpiece; an oscillation command generation unit that generates an oscillation command of the oscillating operation based on a determination result; a control unit that superimposes the oscillation command on a position command of the feed axis to generate a drive command. The oscillating operation execution determination unit determines to intermittently execute the oscillating operation, and the oscillation command generation unit generates an oscillation command so that a non-oscillating cutting portion of a present pass includes a portion at which oscillating cutting was performed in a previous pass, or so that an oscillating cutting portion of the present pass includes a portion at which non-oscillating cutting was performed in the previous pass.

A system and method for manufacturing a component is provided that includes a CNC machine tool, a correction module, and a system controller. The CMM module is controllable to determine a set of multi-axis coordinates surface points on the component. The correction module is in communication with the CMM module and stored reference inspection data. The system controller is in communication with the CNC machine tool, the correction module, and stored instructions. The instructions when executed cause the system controller to: a) control the CNC machine tool to modify a surface of the component; b) control the CMM module to determine multi-axis coordinates for surface points; c) determine surface position variances using the reference inspection data and the multi-axis coordinates; d) determine if surface position variances exceed a threshold; and e) create correction action instructions for controlling the CNC machine if surface position variances exceed the threshold.

To provide a control device for a machine tool capable of performing thread cutting while reducing the load on the machine tool from the oscillating operation, without extending the cycle time, and capable of reliably shredding chips in a case of performing the non-oscillating operation in the present pass after the oscillating operation in the previous pass. A control device for a machine tool includes: an oscillating operation execution determination unit that determines whether to execute an oscillating operation that causes the cutting tool to oscillate in the radial direction of the workpiece; an oscillation command generation unit that generates an oscillation command of the oscillating operation based on a determination result; a control unit that superimposes the oscillation command on a position command of the feed axis to generate a drive command. The oscillating operation execution determination unit determines to intermittently execute the oscillating operation, and the oscillation command generation unit generates an oscillation command so that a non-oscillating cutting portion of a present pass includes a portion at which oscillating cutting was performed in a previous pass, or so that an oscillating cutting portion of the present pass includes a portion at which non-oscillating cutting was performed in the previous pass.

It is possible to suppress core misalignment from occurring due to relative vibration between a cutting tool and a workpiece, to improve accuracy of a finished shape, and to suppress a tip of the cutting tool from being influenced. A numerical controller that causes a machine tool to perform an operation for performing thread cutting through which a cutting tool and a machining target are allowed to move relative to each other to perform cutting-in processes a plurality of times on the machining target to form a thread on the machining target, including: a driver that controls a spindle that rotates the machining target, and drive axes having three axes; a vibration superimposing unit that superimposes vibration to be applied to two axes or more among the three axes on the relative movement between the cutting tool and the machining target so that the cutting tool and the machining target vibrate relative to each other along a thread groove; and a thread cutting vibration adjusting unit that shifts, by a vibration phase shift amount set beforehand, a phase of the vibration relative to a phase of the spindle per each of the cutting-in processes to be performed the plurality of times.

To provide a control device for a machine tool capable of performing thread cutting while reducing the load on the machine tool from the oscillating operation, without extending the cycle time, and capable of reliably shredding chips in a case of performing the non-oscillating operation in the present pass after the oscillating operation in the previous pass. A control device for a machine tool includes: an oscillating operation execution determination unit that determines whether to execute an oscillating operation that causes the cutting tool to oscillate in the radial direction of the workpiece; an oscillation command generation unit that generates an oscillation command of the oscillating operation based on a determination result; a control unit that superimposes the oscillation command on a position command of the feed axis to generate a drive command. The oscillating operation execution determination unit determines to intermittently execute the oscillating operation, and the oscillation command generation unit generates an oscillation command so that a non-oscillating cutting portion of a present pass includes a portion at which oscillating cutting was performed in a previous pass, or so that an oscillating cutting portion of the present pass includes a portion at which non-oscillating cutting was performed in the previous pass.

It is possible to suppress core misalignment from occurring due to relative vibration between a cutting tool and a workpiece, to improve accuracy of a finished shape, and to suppress a tip of the cutting tool from being influenced. A numerical controller that causes a machine tool to perform an operation for performing thread cutting through which a cutting tool and a machining target are allowed to move relative to each other to perform cutting-in processes a plurality of times on the machining target to form a thread on the machining target, including: a driver that controls a spindle that rotates the machining target, and drive axes having three axes; a vibration superimposing unit that superimposes vibration to be applied to two axes or more among the three axes on the relative movement between the cutting tool and the machining target so that the cutting tool and the machining target vibrate relative to each other along a thread groove; and a thread cutting vibration adjusting unit that shifts, by a vibration phase shift amount set beforehand, a phase of the vibration relative to a phase of the spindle per each of the cutting-in processes to be performed the plurality of times.