An all-inclusive fluid flow device that can variably magnify differential pressure, measure, and control a flow of a fluid is described. Various procedures, including measuring, controlling, balancing, or calibration procedures can leverage a variably magnified differential pressure measurement. Differential pressure measurements can be measured across the fluid flow device such that a first pressure measurement is taken upstream of the fluid flow device while a second pressure measurement is taken downstream of the fluid flow device. Moreover, one or more of the various pressure measurements, and in particular the downstream pressure measurement, can be performed at stagnation zone where the flow has stagnated. Such can provide significant magnification and/or turndown capabilities and the magnification can vary based on a damper position and/or apertures dimensions.

A method/structure for calibrating a product fluid flow device having one or more apertures with aggregate area A.sub.o, where fluid flows along a fluid flow path therethrough in response to pressure differentials ΔP across the apertures. Calibration is effected relative to a calibration fluid flow device having a geometry and operational parameters corresponding to those of the product fluid flow device. A piecewise curved calibration controller establishes calibration conditions and generates a discrete point calibration flow rate (dpCFR) Function by measuring at a sparse set of points in a range of interest and determining a piecewise curved mathematical representation of fluid flow through the calibration fluid flow device. Data representative of the CFR function is transferred to a product blade controller, which processes the mathematical representation, and controls fluid flow through product fluid flow device based on values extracted from the received dpCFR Function.

A fluid flow device that can measure and control a flow of a fluid is described. Various procedures, including measuring, controlling, balancing, or calibration procedures can leverage differential pressure measurement. These differential pressure measurements can be measured across the fluid flow device such that a first pressure measurement is taken upstream of the fluid flow device while a second pressure measurement is taken downstream of the fluid flow device. Moreover, one or more of the various pressure measurements, and in particular the downstream pressure measurement, can be performed at stagnation zone where the flow has stagnated. Such can provide significant amplification and/or turndown capabilities.

A fluid distribution apparatus that can serve as a fluid metering device that is operable on a single platform by building automation systems. The building automation system may be controllable by a single software system or network accessible locally on site or remotely off site. The fluid distribution apparatus can operate independently or coupled with multiple like apparatuses for system operation. It is a high turndown, self-balancing system which allows for continuous commissioning with built-in fault diagnostic systems and that may be used as a supply system, exhaust system, or a combination thereof. The fluid distribution apparatus includes fluid metering devices that operate progressively based on unique actuation mechanisms and/or algorithms that allow for precise flow control and feedback to self-balance and commission the system.

A method for calibrating a product valve disposed along a flow path in a duct, with a calibration valve in a duct remote from the product valve and having a geometric shape and operational parameters corresponding to those of the product valve. A calibration controller establishes calibration conditions and, in responsive thereto, generates a calibration flow rate (CFM) function by measuring for the calibration valve, a sparse set of flow rates and determining a surface-fit mathematical representation of fluid flow through the calibration valve over applied calibrated flow rates and the measured pressure drops. The CFM Function is transferred to a product blade controller, which in turn, processes the representation of the mathematical surface, and controls fluid flow through product valve based on values extracted from the received CFM Function as well as at least one parameter control signal indicative of a desired set point.

A method for calibrating a product valve disposed along a flow path in a duct, with a calibration valve in a duct remote from the product valve and having a geometric shape and operational parameters corresponding to those of the product valve. A calibration controller establishes calibration conditions and, in responsive thereto, generates a calibration flow rate (CFM) function by measuring for the calibration valve, a sparse set of flow rates and determining a surface-fit mathematical representation of fluid flow through the calibration valve over applied calibrated flow rates and the measured pressure drops. The CFM Function is transferred to a product blade controller, which in turn, processes the representation of the mathematical surface, and controls fluid flow through product valve based on values extracted from the received CFM Function as well as at least one parameter control signal indicative of a desired set point.

A method for calibrating a product fluid flow valve disposed along a flow path in a site duct, and including damper blades, an actuator coupled thereto, a differential pressure sensor, and a blade controller adapted to define adjustable product flow apertures, comprising the steps: with a calibration fluid flow valve in a calibration duct remote from the product fluid flow valve, and characterized by a geometric shape and operational parameters corresponding to those of the product fluid flow valve, and with a calibration controller, establishing a plurality of calibration conditions including pressure drop across the calibration blades and area of the calibration apertures, determining a calibration flow rate (CFM) function, transferring the CFM function to the product blade controller and adjusting the adjustable product flow apertures so that a parameter set point is attained. In a form, fluid flowing through the product flow apertures forms a vena contracta.

An intelligent self-balancing downstream device (e.g., air fixture or diffuser) that can obtain accurate flow measurements that can be used to perform the self-balancing in situ and during operation to satisfy a set point. The downstream device may be controllable by a single software system or network accessible locally on site or remotely off site. The downstream device can operate in a single zone or be coupled with multiple like apparatuses for multi-zone operation. It is a high turndown ratio and self-balances, which can allow for continuous commissioning with built-in fault diagnostic systems and that may be used as a supply, return, or exhaust system, or a combination thereof. The downstream device can include multi-stage airflow control systems that operate progressively based on unique actuation mechanisms and/or algorithms that allow for precise flow control and feedback to self-balance and commission the system.

The LFFC technology allows for accurate measurement and metering of fluids in a HVAC system-based on parameters such as pressure, velocity, volume, particles, and temperature. A procedure in a processor allows for the calibration of the aperture devices thru various methods in real time based on the actual system performance. The fluid aperture device calibration curves can be developed in a lab environment, on calibrated flow stands and/or field calibration methods using adaptive learning software based on sensor data. The procedure can rely on calibration curves, characterizations, equations, predictive analysis, machine learning, artificial intelligence, simulation software, calibrated flow stands, duplicating environmental conditions, various sensor data and programming software executed by a processor or system software. Upstream and downstream reference points for temperature, flow, particles, and pressure can be used as additional data to auto calibrate/commission the system thru the software.

An intelligent self-balancing downstream device that can obtain accurate flow measurements (e.g., flow of a liquid or gas through a tube) that can perform the self-balancing in situ and during operation to satisfy a set point and without k factors or the use of TAB balancers. The downstream device may be controllable by a single software system or network. The downstream device can operate in a single zone or be coupled with multiple like apparatuses. It has a high turndown ratio and self-balances, which can allow for continuous commissioning with built-in fault diagnostic systems. A fluid metering device can include control systems that operate progressively based on unique actuation mechanisms and/or algorithms that allow for precise flow control and feedback to self-balance and commission the system.