The present application discloses a motion control method for dual-spindle machining and a dual-spindle machine apparatus. A control device performs data reconstruction of segmentation and checkpoint setting according to first and second data, respectively, to correspondingly form first and second instruction sequences, thereby simultaneously controlling two motion control cards, allowing two machining devices coupled at a back end of the motion control cards to perform machining on two opposite sides of a workpiece. With the checkpoints arranged in the instruction sequences, the machining devices each having one machining tool are provided with a collaboration mechanism, so that the control device is allowed to continue sending instructions of the next segment to the two motion control cards upon arrival of both the instruction sequences at the checkpoints. Thus, the simultaneous dual-spindle apparatus not only achieves the feature of high efficiency of single-side separate machining but also provides the feature of dual-side collaboration, solving the issue of damage caused by mutual interference during a synchronous dual-spindle operation.

A program analysis device divides a machining program into processes, obtains a command speed from the divided machining program for each process, and measures an actual speed of an axis for each process obtained when machining based on the machining program is performed. Then, the program analysis device calculates an integral value of the difference between the command speed and the actual speed, rearranges the order of the processes based on the calculated integral value, and creates screen data for displaying the sorted processes in order. Provided is an assistive technology for effectively improving the difference between the command speed of the machining program and the actual speed of an axis movement of a machine tool, based on the screen data.

The present application discloses a motion control method for dual-spindle machining and a dual-spindle machine apparatus. A control device performs data reconstruction of segmentation and checkpoint setting according to first and second data, respectively, to correspondingly form first and second instruction sequences, thereby simultaneously controlling two motion control cards, allowing two machining devices coupled at a back end of the motion control cards to perform machining on two opposite sides of a workpiece. With the checkpoints arranged in the instruction sequences, the machining devices each having one machining tool are provided with a collaboration mechanism, so that the control device is allowed to continue sending instructions of the next segment to the two motion control cards upon arrival of both the instruction sequences at the checkpoints. Thus, the simultaneous dual-spindle apparatus not only achieves the feature of high efficiency of single-side separate machining but also provides the feature of dual-side collaboration, solving the issue of damage caused by mutual interference during a synchronous dual-spindle operation.

A program analysis device divides a machining program into processes, obtains a command speed from the divided machining program for each process, and measures an actual speed of an axis for each process obtained when machining based on the machining program is performed. Then, the program analysis device calculates an integral value of the difference between the command speed and the actual speed, rearranges the order of the processes based on the calculated integral value, and creates screen data for displaying the sorted processes in order. Provided is an assistive technology for effectively improving the difference between the command speed of the machining program and the actual speed of an axis movement of a machine tool, based on the screen data.

A control device for a machine tool to efficiently and successively produce a plurality of different-shaped products is provided. In the control device, each driving shaft of modules is assigned to different control systems. The device includes a multi-system program storage part for storing a plurality of multi-system programs to machine a workpiece in different shapes, a multi-system program dividing part for dividing the multi-system programs into machining programs, a divided program storage part for storing the divided machining programs individually, a system-based program storage part for storing the machining programs each corresponding to each of the control systems, and a machining program selection part for selecting a predetermined machining program from the divided program storage part in accordance with the machining step to be performed and for alternately storing the selected machining programs in two program storage parts of the system-based program storage part for the respective control systems.

To provide a numerical controller, a numerical control method and a numerical control program enabling to improve laser cutting speed. A numerical controller for dividing a laser cutting range into a plurality of sections and performing cutting in the respective sections with individual laser outputs includes a nonvolatile memory for storing division conditions and laser output conditions for the plurality of respective sections in association with a cutting condition identifier, and a CPU for specifying the cutting condition identifier as a command value along with an axial movement command in a cutting program, thereby sequentially applying the stored laser output conditions to the plurality of respective sections.

A control device for a machine tool to efficiently and successively produce a plurality of different-shaped products is provided. In the control device, each driving shaft of modules is assigned to different control systems. The device includes a multi-system program storage part for storing a plurality of multi-system programs to machine a workpiece in different shapes, a multi-system program dividing part for dividing the multi-system programs into machining programs, a divided program storage part for storing the divided machining programs individually, a system-based program storage part for storing the machining programs each corresponding to each of the control systems, and a machining program selection part for selecting a predetermined machining program from the divided program storage part in accordance with the machining step to be performed and for alternately storing the selected machining programs in two program storage parts of the system-based program storage part for the respective control systems.

To provide a numerical controller, a numerical control method and a numerical control program enabling to improve laser cutting speed. A numerical controller for dividing a laser cutting range into a plurality of sections and performing cutting in the respective sections with individual laser outputs includes a nonvolatile memory for storing division conditions and laser output conditions for the plurality of respective sections in association with a cutting condition identifier, and a CPU for specifying the cutting condition identifier as a command value along with an axial movement command in a cutting program, thereby sequentially applying the stored laser output conditions to the plurality of respective sections.

Systems and method relating to machining parts include a CNC system including CNC machining tools, and a computer including a processor and a computer-readable medium, wherein the computer-readable medium encodes instructions of a single NC program that, when run on the processor, causes the computer to control a selected CNC machining tool to perform operations including alternating between (i) moving the selected CNC machining tool along a semi-finishing toolpath segment using a first set of spindle speed and feed rate values to remove a next portion of rough stock material in a next region of a part being manufactured, and (ii) moving the selected CNC machining tool along a finishing toolpath segment to remove a semi-finishing thickness portion of the part in the next region, wherein the first set of spindle speed and feed rate values are different from the second set of spindle speed and feed rate values.

Systems and method relating to machining parts include a CNC system including CNC machining tools, and a computer including a processor and a computer-readable medium, wherein the computer-readable medium encodes instructions of a single NC program that, when run on the processor, causes the computer to control a selected CNC machining tool to perform operations including alternating between (i) moving the selected CNC machining tool along a semi-finishing toolpath segment using a first set of spindle speed and feed rate values to remove a next portion of rough stock material in a next region of a part being manufactured, and (ii) moving the selected CNC machining tool along a finishing toolpath segment to remove a semi-finishing thickness portion of the part in the next region, wherein the first set of spindle speed and feed rate values are different from the second set of spindle speed and feed rate values.