Patent classifications
G05B2219/37197
Rotary table and roundness measuring apparatus
A rotary disk rotatable around a vertical rotation axis; a bearing supporting the rotary disk so as to be freely rotatable; a slide disk slidable on a top surface of the rotary disk; a position adjustment bracket that displaces the slide disk along the top surface of the rotary disk; a placement disk that is supported by the slide disk; a plurality of air nozzles that are arranged on a top surface of the stator in an annular shape centered on the rotation axis, and form a static pressure air film between the top surface of the stator and a bottom surface of the rotary disk; an aerostatic pocket formed between the top surface of the rotary disk and a bottom surface of the slide disk; and a communication aperture is formed on the rotary disk and introduces pressure of the static pressure air film into the aerostatic pocket.
CALIBRATION METHOD AND METHOD OF OBTAINING WORKPIECE INFORMATION
A method including: a) causing a tool mounted on a machine tool to work on a workpiece, and at least one sensor, which is configured to measure one or more aspects of the tool and/or machine tool, collecting sensor data during said working; b) a measurement device inspecting the part of the workpiece that was worked on at step a) to obtain measurement data; and c) calculating sensor-to-workpiece data calibration information from the sensor data and the measurement data.
REAL-TIME IDENTIFICATION OF BURR SIZE AND LOCATION FOR ROBOTIC DEBURRING PROCESS
A process of deburring a workpiece comprising installing a workpiece onto a machine table proximate a robot, the workpiece having a surface, the robot having at least one force sensor and a spindle load sensor associated with a spindle coupled to a cutting tool, the robot having at least one joint configured to be actuated by a joint actuator; the robot being coupled to a controller; generating joint encoder signals with the controller, the joint encoder signals configured to direct the joint actuator; sensing contact forces between the cutting tool of the robot and the surface of the workpiece; determining a deburring path of the cutting tool to deburr the workpiece; and controlling the robotic deburring process by use of the joint encoder signals, a physics based model of burr size and material removal, a nominal trajectory and an actual trajectory of the cutting tool center point position.
Method for automated straightening of welded assemblies
An automated method for straightening/correcting deformations made to panels when welded to metallic structural components is disclosed. In the train industry, when an aluminum component, such as a vehicle's exterior shell, is welded to hidden structural parts, deformations thereon may occur. Such deformations need to be subsequently corrected, and the present method uses robots and optical measuring of the deformed surfaces to conduct a straightening thereof. The method includes four main steps. First, the deformed surface is scanned with an optical sensor to make physical measures/characterizations thereof. Second, the gathered data are compared with the desired resultant by a software. Third, once the comparison is done, the software performs an analysis to select the proper parameters to be used in the straightening method that will be applied at each area requiring straightening. Finally, a robot executes the operations specified by the software to perform the straightening process.
Control system of machine tool
A control system of a machine tool which machines a work includes: a numerical control device which controls the drive axis of the machine tool based on control data; a machined surface measurement device which measures the machined surface of the work; and a data processing device, and the data processing device includes a drive axis control data acquisition portion which acquires, from the numerical control device, the chronological control data when the work is machined; a machined surface measurement data acquisition portion which acquires spatial machined surface measurement data after the machining of the work measured by the machined surface measurement device; and a data-associating processing portion which associates the chronological control data acquired by the drive axis control data acquisition portion and the spatial machined surface measurement data acquired by the machined surface measurement data acquisition portion with each other.
ROTARY TABLE AND ROUNDNESS MEASURING APPARATUS
A rotary disk rotatable around a vertical rotation axis; a bearing supporting the rotary disk so as to be freely rotatable; a slide disk slidable on a top surface of the rotary disk; a position adjustment bracket that displaces the slide disk along the top surface of the rotary disk; a placement disk that is supported by the slide disk; a plurality of air nozzles that are arranged on a top surface of the stator in an annular shape centered on the rotation axis, and form a static pressure air film between the top surface of the stator and a bottom surface of the rotary disk; an aerostatic pocket formed between the top surface of the rotary disk and a bottom surface of the slide disk; and a communication aperture is formed on the rotary disk and introduces pressure of the static pressure air film into the aerostatic pocket.
Method for Automated Straightening of Welded Assemblies
An automated method for straightening/correcting deformations made to panels when welded to metallic structural components is disclosed. In the train industry, when an aluminum component, such as a vehicle's exterior shell, is welded to hidden structural parts, deformations thereon may occur. Such deformations need to be subsequently corrected, and the present method uses robots and optical measuring of the deformed surfaces to conduct a straightening thereof. The method includes four main steps. First, the deformed surface is scanned with an optical sensor to make physical measures/characterizations thereof. Second, the gathered data are compared with the desired resultant by a software. Third, once the comparison is done, the software performs an analysis to select the proper parameters to be used in the straightening method that will be applied at each area requiring straightening. Finally, a robot executes the operations specified by the software to perform the straightening process.
CONTROL SYSTEM OF MACHINE TOOL
A control system of a machine tool which machines a work includes: a numerical control device which controls the drive axis of the machine tool based on control data; a machined surface measurement device which measures the machined surface of the work; and a data processing device, and the data processing device includes a drive axis control data acquisition portion which acquires, from the numerical control device, the chronological control data when the work is machined; a machined surface measurement data acquisition portion which acquires spatial machined surface measurement data after the machining of the work measured by the machined surface measurement device; and a data-associating processing portion which associates the chronological control data acquired by the drive axis control data acquisition portion and the spatial machined surface measurement data acquired by the machined surface measurement data acquisition portion with each other.
Straightness management system and control method thereof for mounting pin
A mounting pin straightness management system is provided. The system includes a sensor unit that is configured to measure 3-dimensional coordinates (a(T.sub.a, L.sub.a, H.sub.a), b(T.sub.b, L.sub.b. H.sub.b)) for a first and a second center point (a, b) of two approximate circles formed from intersections of an exterior surface of the at least one mounting pin and two parallel planes (P.sub.A and P.sub.B) perpendicular to a target length direction of the at least one mounting pin and spaced apart at a predetermined distance (H) from each other. A controller is configured to calculate a straightness index (S.I.) related to a maximum distance (L.sub.max) between the first and the second center point under a straightness management tolerance (r) and an actual distance (L.sub.actual) between the first and the second center point by receiving the 3-dimensional coordinates of the first and the second center point from the sensor unit.