A method to ascertain a quality of a product formed by a subtractive manufacturing device from a workpiece includes: determining a deflection/test force relation for a deflection of the device; measuring an actually exerted machining force applied by the device to the workpiece; automatically determining a machining force reference for the actually exerted machining force; automatically evaluating whether the actually exerted machining force deviates from the machining force reference. If an actually exerted machining force deviates from the machining force reference, then the method uses the deflection/test force relation to automatically determine for the actually exerted machining force, at least one correction deflection of the device and automatically creating at least one corrected drive control signal to fully or partially reduce the correction deflection.

A system according to at least one embodiment of the present disclosure includes a processor; and at least one inertial sensor having a known physical relationship with a tracked object in a first pose, the at least one inertial sensor providing a measurement indicative of a movement of the tracked object from the first pose to a second pose, wherein the processor determines the second pose of the tracked object based, at least in part, on the measurement provided by the at least one inertial sensor.

A method for compensating for the deflection of a milling cutter during the machining of a workpiece by a numerically controlled machine tool having a plurality of axes includes: executing a learning cut on a test workpiece having a known geometry by the milling cutter mounted on a tool spindle in a climb milling mode, and in doing so, ascertaining a correlation between a quantity that is proportional to the torque of the drive of the tool spindle and the deflection of the milling cutter normal to a surface of the test workpiece, the deflection being determined by comparing the actual contour of the test workpiece to a setpoint contour. This is followed by storing of the correlation for the milling cutter and machining of the workpiece by the milling cutter in a climb milling mode, while utilizing the stored correlation for compensating for the deflection of the milling cutter by applying a positional correction that is proportional to the quantity to a setpoint position of the axes of the machine tool.

A probe displacement command in a scanning measurement is generated according to a composite speed vector V:
V=Gf.Math.Vf+Ge.Math.Ve+sp(p).Math.Gc.Math.Vc2 wherein Vf is a vector along which a probe is displaced along a scanning path, Ve is a vector maintaining a deflection amount of the probe toward a work piece at a standard deflection amount. Vc2 is represented by (Vc1.Math.q)q, Vc1 is a vector in a direction correcting a probe position such that a stylus tip is oriented along a scanning course, q is a vector given by a vector product of the normal line of a surface of the work piece and Vf, The normal direction of a measured surface is designated as Nw, p is a scalar product of Vc2 and Nw, and sg(p) is a function returning +1 or 1 in accordance with a value of p.

A control apparatus for a welding tool includes a determination module for determining a normalized displacement signal, in which a deflection of a tong-shaped tool, due to an effect of a mechanical force generated on the tool during a work process using the tong-shaped tool, is compensated for. The control apparatus further includes a force regulation module for regulating a progression of the force which the tong-shaped tool applies to at least one component during the work process on at least one component. The force regulation module is configured to regulate the progression of the force during the work process based on the normalized displacement signal.

A method for compensating for the deflection of a milling cutter during the machining of a workpiece by a numerically controlled machine tool having a plurality of axes includes: executing a learning cut on a test workpiece having a known geometry by the milling cutter mounted on a tool spindle in a climb milling mode, and in doing so, ascertaining a correlation between a quantity that is proportional to the torque of the drive of the tool spindle and the deflection of the milling cutter normal to a surface of the test workpiece, the deflection being determined by comparing the actual contour of the test workpiece to a setpoint contour. This is followed by storing of the correlation for the milling cutter and machining of the workpiece by the milling cutter in a climb milling mode, while utilizing the stored correlation for compensating for the deflection of the milling cutter by applying a positional correction that is proportional to the quantity to a setpoint position of the axes of the machine tool.

A probe displacement command in a scanning measurement is generated according to a composite speed vector V:

V=Gf.Math.Vf+Ge.Math.Ve+sp(p).Math.Gc.Math.Vc2 wherein Vf is a vector along which a probe is displaced along a scanning path, Ve is a vector maintaining a deflection amount of the probe toward a work piece at a standard deflection amount. Vc2 is represented by (Vc1.Math.q)q, Vc1 is a vector in a direction correcting a probe position such that a stylus tip is oriented along a scanning course, q is a vector given by a vector product of the normal line of a surface of the work piece and Vf, The normal direction of a measured surface is designated as Nw, p is a scalar product of Vc2 and Nw, and sg(p) is a function returning +1 or 1 in accordance with a value of p.

A method to ascertain a quality of a product formed by a subtractive manufacturing device from a workpiece includes: determining a deflection/test force relation for a deflection of the device; measuring an actually exerted machining force applied by the device to the workpiece; automatically determining a machining force reference for the actually exerted machining force; automatically evaluating whether the actually exerted machining force deviates from the machining force reference. If an actually exerted machining force deviates from the machining force reference, then the method uses the deflection/test force relation to automatically determine for the actually exerted machining force, at least one correction deflection of the device and automatically creating at least one corrected drive control signal to fully or partially reduce the correction deflection.

The preferred embodiments relate to the field of measuring technology, and can be used to determine in-motion delta robot arm deformation. The method includes the use of a linear encoder, which is mounted on one side of the delta robot arm, and the shaft is attached to the other side of the arm, and the turning shaft is arranged with freedom of movement inside the linear encoder, and the delta robot arm deformation is determined during its motion by displacement of the said shaft inside the encoder relative to its initial position. The use of the invention enables to simplify the process of determining deformations.

A machining system includes a machine tool having a sensor, a cutting tool having a tool body arranged at the machine tool, and a control system arranged for controlling and monitoring the position of the tool body. A method for determining a position of a point on a machined surface of a workpiece includes machining the workpiece using the cutting tool and measuring the workpiece using a measurement tool including the tool body and a first tip. Measuring the workpiece includes moving the measurement tool towards the workpiece while measuring a parameter using the sensor, and determining, based on a position of the tool body monitored by the control system and on values of the parameter as measured by the sensor, a first position of the first tip when the tip touches the point on the machined surface, thereby indicating the position of the point on the machined surface.