A batch production system comprising a machine tool for consecutively machining a batch of workpieces into machined pieces, the machine tool comprising a workpiece support configured for supporting the workpieces, a cutting tool, a movement system configured for providing a relative movement between the cutting tool and the workpiece support with at least two degrees of freedom, a control unit configured for controlling the movement system based on numerical control data and compensation data for compensating volumetric positioning errors of the movement system. The numerical control data are based on nominal geometry data representing a target piece that is desired to be achieved when machining the batch of workpieces into the machined pieces.

A self-adaptive compensation method for feed axis thermal error, which belongs to the field of error compensation in NC machine tools. First, based on laser interferometer and temperature sensor, the feed axis thermal error test is carried out; following, the thermal error prediction model, based on the feed axis thermal error mechanism, is established and the thermal characteristic parameters in the model are identified, based on the thermal error test data; next, the parameter identification test is carried out, under the preload state of the nut; next, the adaptive prediction model is established, based on the thermal error prediction model, while the parameters in the measurement model are identified; finally, adaptive compensation of thermal errors is performed, based on the adaptive error prediction model, according to the generated feed axis heat.

The present disclosure provides a control method for an electronically controlled servo mechanism as well as an apparatus and a robot thereof. The method is for an electronically controlled servo mechanism including a servo having a PI controller, which includes: obtaining related parameter(s) of the PI controller before tuning, where the related parameters includes a proportional coefficient and an integral coefficient; obtaining a current rotational angle of an output shaft of the servo, and calculating an angular deviation between the obtained current rotational angle and an expected rotational angle of an output shaft of the servo; and tuning the related parameter(s) of the PI controller based on the proportional coefficient, the integral coefficient, and the angular deviation. In such a manner, the parameter(s) of the PI controller are tuned to make it equivalent to a P controller, thereby avoiding the large oscillation caused by external interference.

A self-adaptive compensation method for feed axis thermal error, which belongs to the field of error compensation in NC machine tools. First, based on laser interferometer and temperature sensor, the feed axis thermal error test is carried out; following, the thermal error prediction model, based on the feed axis thermal error mechanism, is established and the thermal characteristic parameters in the model are identified, based on the thermal error test data; next, the parameter identification test is carried out, under the preload state of the nut; next, the adaptive prediction model is established, based on the thermal error prediction model, while the parameters in the measurement model are identified; finally, adaptive compensation of thermal errors is performed, based on the adaptive error prediction model, according to the generated feed axis heat.

The present disclosure provides a control method for an electronically controlled servo mechanism as well as an apparatus and a robot thereof. The method is for an electronically controlled servo mechanism including a servo having a PI controller, which includes: obtaining related parameter(s) of the PI controller before tuning, where the related parameters includes a proportional coefficient and an integral coefficient; obtaining a current rotational angle of an output shaft of the servo, and calculating an angular deviation between the obtained current rotational angle and an expected rotational angle of an output shaft of the servo; and tuning the related parameter(s) of the PI controller based on the proportional coefficient, the integral coefficient, and the angular deviation. In such a manner, the parameter(s) of the PI controller are tuned to make it equivalent to a P controller, thereby avoiding the large oscillation caused by external interference.

Prediction of a machining time at higher accuracy considering a machine delay generated in a machine is allowed by a numerical controller of the invention. The numerical controller includes a reference machining time prediction unit for predicting a reference machining time corresponding to a machining time not considering a delay time of servo control and machine motion based on the machining program, a program analysis unit for extracting a combination of at least one program command included in the machining program, a data storage unit for storing information related to an actual delay time of servo control and machine motion measured for each combination of program command types, a correction time calculation unit for calculating a correction time for correction of the reference machining time based on the combination of the program commands extracted by the program analysis unit and the information stored in the data storage unit, and a machining time prediction unit for calculating a predicted machining time obtained by correcting the reference machining time using the correction time.

Prediction of a machining time at higher accuracy considering a machine delay generated in a machine is allowed by a numerical controller of the invention. The numerical controller includes a reference machining time prediction unit for predicting a reference machining time corresponding to a machining time not considering a delay time of servo control and machine motion based on the machining program, a program analysis unit for extracting a combination of at least one program command included in the machining program, a data storage unit for storing information related to an actual delay time of servo control and machine motion measured for each combination of program command types, a correction time calculation unit for calculating a correction time for correction of the reference machining time based on the combination of the program commands extracted by the program analysis unit and the information stored in the data storage unit, and a machining time prediction unit for calculating a predicted machining time obtained by correcting the reference machining time using the correction time.

An embodiment provides a control method for controlling a mechatronic system. The method comprises providing a model of the mechatronic system, the model comprising a disturbance compensation parameter and modifying the disturbance compensation parameter by: obtaining a servo-error of the mechatronic system, obtaining a setpoint of the mechatronic system and determining, based on the setpoint and the model of the mechatronic system comprising the disturbance compensation parameter, a predicted servo-error of the mechatronic system, such that the disturbance compensation parameter is based on a correlation between the servo-error and the predicted servo-error. The method further comprises updating a feedforward transfer function of the mechatronic system based on the modified disturbance compensation parameter and continuously determining a control signal to control the mechatronic system using the updated feedforward transfer function.