A plate width control device capable of improving the precision of the width of a material to be rolled is provided. In a rolling system, a plate width control device includes an arithmetic unit calculating an estimated value of a deviation amount of the width of the material to be rolled in the vertical rolling mill, and calculating an estimated value of an expansion amount of the width of the material to be rolled when a head end of the material to be rolled is caught in the horizontal rolling mill, and a control unit controlling a gap amount of the vertical rolling mill such that the deviation amount of the width of the material to be rolled is eliminated, and compensating for the gap amount of the vertical rolling mill when the head end of the material to be rolled is caught in the horizontal rolling mill.

An electronic control system is programmed to control movement of a cutting tool relative to a rotating workpiece. After engagement of the stock, the tool is controlled to follow a curved path until the cutting surface of the tool reaches a predetermined depth of cut in the stock. The tool is then controlled to follow a straight/linear path, with the cutting surface of the tool engaged with the stock at said predetermined depth of cut. The control system varies the feed rate as the tool rolls into cut along a known path of curvature, to control the thickness of the material which is removed as the tool rolls into cut, e.g. to induce fracture as the material begins to coil. The feed rate as the tool rolls into cut is programmed to vary in relation to an arc of engagement between a cutting surface of the cutting tool and the stock into which the cutting tool is being moved.

A plate width control device capable of improving the precision of the width of a material to be rolled is provided. In a rolling system, a plate width control device includes an arithmetic unit calculating an estimated value of a deviation amount of the width of the material to be rolled in the vertical rolling mill, and calculating an estimated value of an expansion amount of the width of the material to be rolled when a head end of the material to be rolled is caught in the horizontal rolling mill, and a control unit controlling a gap amount of the vertical rolling mill such that the deviation amount of the width of the material to be rolled is eliminated, and compensating for the gap amount of the vertical rolling mill when the head end of the material to be rolled is caught in the horizontal rolling mill.

A computer-implemented method provides setpoint values for a feed rate for adaptive feed control on numerically controlled machine tools. Upon machining a workpiece with a tool, receiving a real-time data with a current state of at least one controlled axis, determining actual values of at least one cutting force of the tool based on the real-time data, receiving a look-ahead data associated with a predicted state of the at least one controlled axis, simulating the machining of the workpiece based on the real-time data and the look-ahead data, generating simulated values of the at least one cutting force of the tool, determining at least one setpoint value for the feed rate of the at least one controlled axis based on the simulated values and the actual values of the at least one cutting force of the tool, and providing the at least one setpoint value.

A numerical control unit is provided that can change an override value according to various workpiece materials and can extend the tool life. A numerical control unit includes a variation storage unit that stores a variation in override value of a feed speed or a spindle speed for each workpiece material, an override value setting unit that sets the override value based on the variation in override value according to the material of a workpiece being machined; and a control unit that changes the feed speed or the spindle speed based on the override value.

Production plant (1) for producing at least one end product (3) from at least one primary starting material (2), comprising at least one processing station (41-43) which processes at least one starting material (21-23) to form at least one product (31, 32, 33), and a process controller (51-53) which can control at least one variable (71-73), which is a measure of a quality feature of the product (31-33) and/or is correlated with a quality feature of the product (31-33), by influencing at least one manipulated variable (61-63) acting on the processing station (41-43), wherein the process controller (51-53) is additionally designed to control the production rate (31a-33a) of the processing station (41-43) for the product (31-33) and/or the consumption rate (21a-23a) of the processing station (41-43) with regard to starting material (21-23) by acting on the manipulated variable (61-63).

A disclosed method utilizes virtual representations of gear profiles produced in view of accuracies and capabilities of specific machine and tool combinations to validate profile finishing parameters. The virtual representations are utilized to identify modifications needed to account for process capability and are implemented into the process to change the nominal profile utilized for producing the finished gear profiles. The resulting nominal gear profile accounts for process variations and thereby provides a more accurate and repeatable gear tooth profile.