End effector assemblies for drilling a plurality of spaced-apart holes in a part, robots including the end effector assemblies, and associated methods are disclosed herein. The end effector assemblies include a first force application structure, an end effector, and a second force application structure. The first force application structure is configured to apply a first force to a surface of the part. The end effector is configured to selectively transition the first force application structure between a retracted state and an extended state and to selectively extend a drill bit into the part and subsequently retract the drill bit from the part. The second force application structure is configured to continuously apply a second force to the surface of the part while the first force application structure is in the retracted state and as the end effector assembly transitions from a first predetermined location to a second predetermined location.

This robot system includes a robot on which a driver bit for rotating a screw is mountable, and a robot controller that controls the robot. The robot controller gives a command to the robot to insert a teaching jig into a screw hole which is to be threaded with the screw in a state where the teaching jig is mounted instead of the driver bit, and determines a direction in which the driver bit is inserted by adjusting a direction in which the teaching jig is inserted so as not to cause a load due to interference between the teaching jig and the screw hole.

A robotic drill system and a method of drilling with a robotic drill system. This includes inserting a tool head of the robotic drill within a hole of a drill template along an initial insertion trajectory with a robotic manipulator arm that is moved by at least one robotic actuator for causing robotic insertion of the tool head. In response to sensing binding of the tool head to a wall of the hole while inserting the tool head along the initial insertion trajectory, the disclosure includes stopping robotic insertion of the tool head and activating a self-centering device of the tool head to reorient the tool head to a corrected alignment of the tool head axis relative to the hole. The self-centering device may include an expandable collet.

Systems and methods for robotic positioning of multiple tools. The system may include one or more robotic devices, multiple tools, and one or more controllers. The one or more robotic devices are each configured to connect to the tools, move the tools to a desired work position, and release the tools at the work position. The tools are able to operate mechanically independently from the robotic devices to perform an operation at the position to which they are delivered. After releasing the tools the robotic devices are able to perform other operations including moving additional tools to different work positions. The one or more controllers oversee the operation of the one or more robotic devices and tools and control the overall operation on a work piece.

A method and apparatus for installing a fastener in a surface of a structure. A crawler robot may comprise a first movement system and a second movement system. The first movement system may be configured to move the crawler robot and a track system along the surface. The second movement system may be configured to move the crawler robot along the track system on the surface.

The present disclosure relates to a drilling robot and a method for controlling a drilling robot including a driven mechanical structure allowing to place a drilling tool in a sequence of drillings programmed in terms of position and orientation of the drilling of a part such as a technical skin. The method includes a step of determining the acceleration of the drilling tool at the end of the approach on a drilling position, then also testing a stabilization condition of the drilling tool to finally establish a drilling authorization.

A smart drilling system includes a terminal configured to map a design space to an actual space and having perforation location information in the design space, a drilling machine including a drill for perforation and configured to perform perforation in the actual space under control of the terminal based on the perforation location information, and a total station configured to acquire location information of a reference point in the actual space for mapping the design space to the actual space and location information of the drilling machine in the actual space, and to transmit the location information of the reference point in the actual space and the location information of the drilling machine to the terminal, wherein the terminal recognizes and displays a perforable region or a perforable point at a current position of the drilling machine.

An end effector provides one up assembly drilling through mated components, including a panel, by preloading the components. The end effector includes a drill and clamp dispenser for temporarily inserting and removing expansible single-sided clamps at various pre-drilled locations in the panel. In one method, pilot holes are first pre-drilled into mated components, for example an aircraft wing panel and a wing rib or spar; an initial pilot hole location is identified, and an expansible clamp is inserted into a pilot hole adjacent a desired initial fastener hole location. The clamp is torqued, causing its expansion for preloading the wing panel and rib and/or spar components under a predetermined load. The fastener hole is then drilled, the end effector untorques and removes the clamp and identifies a second (and/or next) pilot hole location, and the process is replicated.

A robot control system according to an embodiment is a control system for a robot comprising an arm, the arm being capable of holding a tool while rotating the tool and capable of moving the tool in at least two-dimensional directions, the arm being equipped with a rotating mechanism provided for the tool. The robot control system comprises a load-acquiring unit and a control-signal-generating unit. The load-acquiring unit is configured to acquire a force measured by a force sensor configured to measure a force applied from the tool to the arm during profile copying performed on a machining object by moving the arm while a copying guide attached to the arm and a copying mold placed on the machining object are kept in contact with each other. The control-signal-generating unit is configured to automatically control the arm by generating a control signal for the arm in accordance with the force acquired by the load-acquiring unit and with control information for the arm regarding the profile copying, and by outputting the control signal to the arm.

A smart drilling system includes a terminal configured to map a design space to an actual space and having perforation location information in the design space, a drilling machine including a drill for perforation and configured to perform perforation in the actual space under control of the terminal based on the perforation location information, and a total station configured to acquire location information of a reference point in the actual space for mapping the design space to the actual space and location information of the drilling machine in the actual space, and to transmit the location information of the reference point in the actual space and the location information of the drilling machine to the terminal, wherein the terminal recognizes and displays a perforable region or a perforable point at a current position of the drilling machine.