There is provided a computer implemented method of manufacturing a truss of a three dimensional (3D) object representation, comprising: receiving a definition of the 3D object representation, arranging within an interior space of the 3D object representation, a plurality of instances of a sphere having a common radius to create a packed sphere arrangement, computing nodes of a truss for the 3D object representation, each respective node positioned at a center of each respective instance of each sphere of the packed sphere arrangement, computing beams of the truss by connecting adjacent nodes with respective beams, and providing code instructions for execution by a manufacturing device controller of a manufacturing device for manufacturing the truss.

Methods and apparatuses for performing automated operations using a high-density robotic cell. An apparatus comprises a first plurality of robotic devices; a second plurality of robotic devices; and a control system. Each of the second plurality of robotic devices is coupled to a single function end effector. The control system controls the second plurality of robotic devices to concurrently perform tasks at a plurality of locations on an assembly, while the first plurality of robotic devices independently maintain a clamp-up at each of the plurality of locations.

There is provided a computer implemented method of manufacturing a truss of a three dimensional (3D) object representation, comprising: receiving a definition of the 3D object representation, arranging within an interior space of the 3D object representation, a plurality of instances of a sphere having a common radius to create a packed sphere arrangement, computing nodes of a truss for the 3D object representation, each respective node positioned at a center of each respective instance of each sphere of the packed sphere arrangement, computing beams of the truss by connecting adjacent nodes with respective beams, and providing code instructions for execution by a manufacturing device controller of a manufacturing device for manufacturing the truss.

The present invention relates to a near-site robotic construction system. The system includes a work station situated on a near-site position in a close proximity to a building foundation on which a building is under construction and providing shelter and workspace for at least one robot to work; and a computer-assisted cloud based near-site robotic construction platform installed on a cloud server system and configured to provide for a user to operate through a web browser, import and extract a building information modelling data, and plan a predetermined motion command set partly based on the extracted building information modelling data, wherein the at least one robot is configured to work in accordance with the predetermined motion command set to prefabricate a plurality of components for the building in the work station on the near-site position.

Methods and apparatuses for performing automated operations using a high-density robotic cell. An apparatus comprises a first plurality of robotic devices; a second plurality of robotic devices; and a control system. Each of the second plurality of robotic devices is coupled to a single function end effector. The control system controls the second plurality of robotic devices to concurrently perform tasks at a plurality of locations on an assembly, while the first plurality of robotic devices independently maintain a clamp-up at each of the plurality of locations.

The present invention relates to a near-site robotic construction system. The system includes a work station situated on a near-site position in a close proximity to a building foundation on which a building is under construction and providing shelter and workspace for at least one robot to work; and a computer-assisted cloud based near-site robotic construction platform installed on a cloud server system and configured to provide for a user to operate through a web browser, import and extract a building information modelling data, and plan a predetermined motion command set partly based on the extracted building information modelling data, wherein the at least one robot is configured to work in accordance with the predetermined motion command set to prefabricate a plurality of components for the building in the work station on the near-site position.

A method and apparatus for monitoring manufacturing of a product. An assembly task network for assembly tasks for assembling is searched by a computer system. The assembly task network defines dependencies between the assembly tasks. A probability of a group of downstream delays as a function of a state of assembly of components for the product being manufactured is calculated using a state of the assembly tasks, enabling modifying incomplete assembly tasks for the product that reduce the group of downstream delays.

A robotic casting machine (RCM) provides for on-site, or near-site casting and automated production of cast components, such as concrete modular, volumetric building components. The RCM includes stationary and mobile support structures, which can be positioned in a loading configuration, a casting configuration and an ejection configuration in which the cast volumetric component may be ejected from the mold. Tipping machines located beneath the cast component facilitate ejection, rotation and loading of the ejected module onto a transport surface for transport of the module. The support structures are constructed of prefabricated frames that may include at least one standardized section, which may be utilized on every project, and may also include a customized section, which may be provided to achieve desired dimensions of the cast module on a particular project. A casting process is provided in which a volumetric module is cast in a rotated orientation, in which the floor is cast with an initial vertical orientation, the transverse walls extend in a horizontal orientation, which is cast in vertical wall forms, and a longitudinal wall extends horizontally along the top of the mold. Modular, volumetric components created using the RCM and casting process are also described.

Automated systems and methods of manufacturing truss elements for use in modular construction units can include stations, or steps, for forming angled webs, upright webs, and truss chords for use in the truss elements, transferring such angled webs, upright webs, and truss chords onto an assembly jig in a configuration corresponding to the truss element being manufactured, rigidly interconnecting, via nail plates, the angled webs, the upright webs, and the truss chords to form a finished truss element, and unloading the finished truss element from the assembly jig.