G05B2219/45215

Automatic diagnosis method and system for thread turning, data processing system and storage medium
11550294 · 2023-01-10 · ·

A turning thread automatic diagnosing method includes collecting a spindle actual speed and a feeding shaft actual speed of a lathe; based upon the spindle actual speed and the feeding shaft actual speed, continuously calculating thread errors to obtain a thread error curve; and analyzing an error cause according to the thread error curve. In addition, a turning thread automatic diagnosing system is disclosed, using the method. A data processing system and a storage medium are also disclosed. The technology of the embodiments can automatically identify the problem causing a thread error and provide a corresponding solution.

REAL TIME DETECTION AND REACTION TO ANOMALIES IN THREADED CONNECTION MAKE-UP

A method of making-up a threaded connection can include rotating a tubular, measuring torque applied to the tubular during the rotating, thereby generating data including measured torque values, detecting an anomalous occurrence in the data during the rotating, and ceasing application of the torque to the tubular in response to detection of the anomalous occurrence. A threaded connection make-up system can include a rotary clamp to apply torque to a tubular, a torque sensor to produce measurements of the applied torque, and a control system including a neural network, an artificial intelligence device, machine learning and/or genetic algorithms trained to detect an anomalous occurrence in data input to the control system. The data may include the applied torque and turns of the tubular as measured by a turn sensor.

ROBOT SYSTEM, CONTROL METHOD AND NON-TRANSITORY STORAGE MEDIUM STORING CONTROL PROGRAM THEREON
20230158678 · 2023-05-25 · ·

This robot system includes a robot on which a driver bit for rotating a screw is mountable, and a robot controller that controls the robot. The robot controller gives a command to the robot to insert a teaching jig into a screw hole which is to be threaded with the screw in a state where the teaching jig is mounted instead of the driver bit, and determines a direction in which the driver bit is inserted by adjusting a direction in which the teaching jig is inserted so as not to cause a load due to interference between the teaching jig and the screw hole.

DEVICE AND METHOD OF CONTROLLING MACHINE TOOL,TO CONTROL SYNCHRONIZED OPERATION OF SPINDLE AXIS AND FEED AXIS
20170277160 · 2017-09-28 ·

A controller for controlling a synchronized operation of spindle and feed axes. A spindle-axis control section includes an initial-motion control section for accelerating a spindle axis from a starting position; a maximum-acceleration detecting section for detecting a maximum acceleration of the spindle axis during acceleration; a residual rotation-amount detecting section for detecting a residual rotation amount of the spindle axis; a current-speed detecting section for detecting a current speed of the spindle axis; a decelerating-motion control section for decelerating the spindle axis to reach an intermediate speed, after the acceleration; a positioning-motion control section for decelerating the spindle axis to reach the target position after reaching the intermediate speed; and a torque-command limiting section for limiting a fluctuation of a torque command of the position control, instructed to the spindle axis, to a predetermined range over a period until a predetermined elapse condition is satisfied after reaching the intermediate speed.

Controller for machine tool and control system
11209793 · 2021-12-28 · ·

In a machine tool that performs threading, a thread-cutting startable area parallel to an X-axis of the machine tool is set based on a timing when a relative feed rate between a tool and a workpiece reaches a thread-cutting feed rate after the tool starts cutting feed. Then, movement of the tool in an X-axis direction is started first, and a rotation position of a spindle is monitored. When a thread-cutting start angle of the spindle is detected, cutting feed in a Z-axis direction of the tool is started if the tool travels in the thread-cutting startable area.

MACHINE TOOL AND CONTROL DEVICE
20210389747 · 2021-12-16 · ·

A machine tool and a control device therefor, wherein vibration cutting of a workpiece is carried out by means of a tool and wherein, after the vibration cutting, finish-cutting is carried out for cutting a finishing allowance of the workpiece by means of the tool, without relative vibration between the workpiece and the tool, by relatively rotating the workpiece and the tool and relatively moving them in the feed direction. According to the invention, before the vibration cutting, a finishing allowance calculation means calculates a finishing allowance remaining on the workpiece after vibration cutting has been completed, and a determination means determines whether or not the finishing allowance as calculated by the finishing allowance calculation means is less than, or equal to a predetermined threshold value.

Controller for machine tool
11086284 · 2021-08-10 · ·

To provide a controller for a machine tool capable of shredding chips and capable of performing machining by cutting correctly without implementation of a so-called finishing process. A controller for a machine tool includes: an oscillation command generation unit that generates an oscillation command for causing a work and a tool to oscillate relative to each other in a radial direction of the work based on a condition for oscillation; a movement command generation unit that generates a movement command for causing the work and the tool to move relative to each other for thread cutting of the work; an adder that adds the oscillation command and the movement command; and a determination unit that predetermines whether the oscillation command is to be added to the movement command, is which the adder outputs a superimposed command configured to include one or more types of machining patterns combining an arbitrary number of a total movement command with the oscillation command added, and an arbitrary number of a total movement command without the oscillation command added, in accordance with a result of determination by the determination unit.

AUTOMATIC DIAGNOSIS METHOD AND SYSTEM FOR THREAD TURNING, DATA PROCESSING SYSTEM AND STORAGE MEDIUM
20210096533 · 2021-04-01 · ·

A turning thread automatic diagnosing method includes collecting a spindle actual speed and a feeding shaft actual speed of a lathe; based upon the spindle actual speed and the feeding shaft actual speed, continuously calculating thread errors to obtain a thread error curve; and analyzing an error cause according to the thread error curve. In addition, a turning thread automatic diagnosing system is disclosed, using the method. A data processing system and a storage medium are also disclosed. The technology of the embodiments can automatically identify the problem causing a thread error and provide a corresponding solution.

CONTROLLER FOR MACHINE TOOL AND CONTROL SYSTEM
20210018891 · 2021-01-21 ·

In a machine tool that performs threading, a thread-cutting startable area parallel to an X-axis of the machine tool is set based on a timing when a relative feed rate between a tool and a workpiece reaches a thread-cutting feed rate after the tool starts cutting feed. Then, movement of the tool in an X-axis direction is started first, and a rotation position of a spindle is monitored. When a thread-cutting start angle of the spindle is detected, cutting feed in a Z-axis direction of the tool is started if the tool travels in the thread-cutting startable area.

Numerical control apparatus and machining method

A numerical control apparatus includes: a thread-whirling motor controller controlling, based on a thread lead representing a movement amount of a thread whirling tool per rotation of a workpiece, a reference differential speed representing a difference between a predetermined reference rotational speed of the thread whirling tool and a rotational speed of the workpiece, the number of tool blades of the thread whirling tool, and a workpiece spindle speed representing the rotational speed of the workpiece, a first motor moving the thread whirling tool, a second motor rotating the thread whirling tool, and a third motor rotating the workpiece. The thread-whirling motor controller controls: the first motor based on the thread lead and the reference differential speed; the second motor based on the thread lead, the reference differential speed, the number of tool blades, and the workpiece spindle speed; and the third motor based on the workpiece spindle speed.