A smartphone or other mobile computer device, general purpose or specialized, wherein the smartphone device is configured to actively control the configuration of one or more bladders, compartments, chambers or internal sipes and one or more sensors located in either one or both of a sole or a removable inner sole insert of the footwear of the user and/or located in an apparatus worn or carried by the user, glued unto the user, or implanted in the user. The one or more bladders, compartments, chambers, or sipes, and one or more sensors are configured for computer control. A sole and/or a removable inner sole insert for footwear, including one or more bladders, compartments, chambers, internal sipes and sensors in the sole and/or in a removable insert; or on an insole; all being configured for control by a smartphone or other mobile computer device, general purpose or specialized.

Manufacturing of a shoe or a portion of a shoe is enhanced by executing various shoe-manufacturing processes in an automated fashion. For example, information describing a shoe part may be determined, such as an identification, an orientation, a color, a surface topography, an alignment, a size, etc. Based on the information describing the shoe part, automated shoe-manufacturing apparatuses may be instructed to apply various shoe-manufacturing processes to the shoe part, such as a pickup and placement of the shoe part with a pickup tool.

Modular footwear and a method of manufacturing that uses pre-manufactured outsoles each with a plurality of clips that fit into recessed clip openings formed on the top surface of the outsole. Disposed over the outsole is a mid-sole pad with clip openings configured to be aligned and registered over the clips located on the outsole. Disposed over the outsole is a shoe upper with a plurality of hook members configured to attached to the clips located on the outsole. Disposed inside the shoe upper is air upper sole pad that covers the mid-sole pad. Because different shoe uppers may be used with the same outsole, footwear retailers only need to carry a limited number of outsoles and a wide selection of shoe uppers to offer a wide variety of different styles on footwear. Customers can purchase different shoe uppers and exchange them on the outsoles to create different styles of footwear.

Manufacturing of a shoe or a portion of a shoe is enhanced by executing various shoe-manufacturing processes in an automated fashion. For example, information describing a shoe part may be determined, such as an identification, an orientation, a color, a surface topography, an alignment, a size, etc. Based on the information describing the shoe part, automated shoe-manufacturing apparatuses may be instructed to apply various shoe-manufacturing processes to the shoe part, such as a pickup and placement of the shoe part with a pickup tool.

A cutting support apparatus includes an input unit that receives shoe last data, a storage in which a shape and a type of a plurality of plate-like parts are stored, a processor that generates a cutting pattern for cutting the plurality of plate-like parts from a plate-like member having a predetermined size based on the shoe last data and the shape of the plurality of plate-like parts, and an output unit that outputs the cutting pattern. The processor divides an area of the plate-like parts to be arranged in the plate-like member into a plurality of areas in accordance with the type of the plate-like parts that form the shoe last, determines positions of the plurality of plate-like parts to be arranged in each of the areas based on an arrangement condition, and generates the cutting pattern.

A footwear apparatus, comprising receptacles, having a mechanism that automatically removes and replaces interchangeable sole footwear parts; an automatic complete new sole dispenser; an automatic new sole heel dispenser; a complete old sole recycling automatic ejection component; an old sole heel dispenser automatic ejection component; a computer-implemented method for serving footwear and footwear soles to consumers from a vending machine; a computer-implemented foot scanning device, wherein said apparatus is comprised of a configuration to automatically replace the sole or partial sole of a pair or pairs of footwear.

Systems and methods for monitoring the quality of a surface treatment applied to an article in a manufacturing process are provided. A surface treatment may be applied to at least a portion of an article. A thermal profile of the article may be obtained and used to determine temperature indications of different regions of the article to which the surface treatment has been applied. A standard model of the article may be obtained that includes model regions having model temperature ranges. The temperature indications of the article can be compared with the model temperature ranges to determine if any temperature indications are outside of a corresponding model temperature range. The article may be a shoe part. The surface treatments may include the application of heat, plasma, dye, paint, primer, and/or the application of other materials, substances, and/or processes.

Manufacturing and assembly of a shoe or a portion of a shoe is enhanced by automated placement and assembly of shoe parts. For example, a part-recognition system analyzes an image of a shoe part to identify the part and determine a location of the part. Once the part is identified and located, the part can be manipulated by an automated manufacturing tool.

Disclosed are embodiments for a dynamic footwear cushioning system. One example embodiment includes: setting a cushioning level for cushioning material in accordance with a first setting; and altering, in dependence upon an environmental condition change, the cushioning level for the cushioning material in accordance with a second setting.

A method of automatic shoe lacing is proposed to include steps of: (a) capturing, by a camera system, at least two images of shoelace holes of a shoe from different positions relative to the shoe; (b) acquiring, by a computer device through conducting an analysis according to the at least two images of the shoe, coordinates of the shoelace holes relative to a robotic arm; and (c) the robotic arm lacing the shoe according to the coordinates acquired in step (b).