Patent classifications
G05B2219/49043
INTELLIGENT SWITCHING SYSTEM FOR SWITCHING INTERNAL COOLING AND EXTERNAL COOLING BASED ON MINIMAL QUANTITY LUBRICATION AND METHOD
An intelligent switching system for switching internal cooling and external cooling and a method are provided. The system includes a vision system, a cooling system and a control system. The vision system monitors a real-time milling state of a cutter, collects a real-time milling depth image that the cutter mills a workpiece, and transmits the collected real-time milling depth image to the control system. The control system includes a lubrication mode control center, and a motor control center. The lubrication mode control center receives the real-time image transmitted by the image collection control center; analyzes and processes the real-time image to obtain real-time milling depth data of the cutter. The motor control center receives a signal sent by the lubrication mode control center; analyzes and processes the signal, and transmits a control instruction to the cooling system. The cooling system executes a switching command issued by the control system.
Minimum quantity lubrication tool priming method
A method of priming a minimum quantity lubrication (MQL) tool includes determining a category of the tool, supplying a short-prime MQL dosage if the tool is a first category or if both a second category and lubricated within a first predetermined timeframe, and supplying a long-prime MQL dosage if the tool is the second category and has not been lubricated within the predetermined timeframe. The category is based on internal passage complexity of the tool.
Bearing lubrication application control system with lubrication volume scheduling
There is provided a bearing lubrication application control system which comprises a digital controller device operably coupled to a lubrication meter and a computer readable medium reader. As such, during lubrication application, the digital controller device is configured for reading bearing data from bearing computer readable media associated with each bearing and also recording an applied lubrication volume for each of the bearings. As such, for a subsequent lubrication application, the digital controller device is configured for calculating a dynamic lubrication schedule for each of the bearings wherein the schedule comprises at least an appropriate lubrication volume to be applied calculated at least according to the stored apply lubrication volume for each of the plurality of bearings.
Drill comprising mechanical elements for regulating the lubrication flow rate according to the cutting forces
A drill including a drill spindle capable of driving a cutting tool in movement. The drill has at least one channel for distributing a lubricant to the cutting tool, a pump to supply the channel with lubricant and control element(s) for controlling the flow rate of the pump. Such a drill further has mechanical element(s) for determining at least one piece of information representing the torque exerted on the spindle along its axis during drilling. The control element(s) act on the flow rate of the pump as a function of the torque exerted on the spindle along its axis during drilling.
Method for determining lubricant consumption by a transmission mechanism
A method for determining lubricant consumption by a transmission mechanism disposed on a machine tool includes steps of: a) estimating, based on an operational speed and a predetermined first predictive model, a total operational physical quantity; b) estimating, based on an individual operational physical quantity and the total operational physical quantity, a total operational count; c) receiving actuation information from the machine tool, and calculating a partial operational count based on the actuation information; and d) calculating, based on the partial operational count and the total operational count, a ratio between an amount of lubricant consumption within a time period and a total amount of lubricant.
MACHINE
A machine includes a linear drive mechanism, a motor configured to drive the linear drive mechanism, a lubrication agent supply pipe through which a lubrication agent is supplied to the linear drive mechanism, a lubrication agent supply device having a pump and configured to supply the lubrication agent to the linear drive mechanism via the lubrication agent supply pipe, and a controller configured to control the linear drive mechanism, wherein the controller changes a supply interval with which the lubrication agent supply device supplies the lubrication agent to the linear drive mechanism, based on one of a load applied on the linear drive mechanism and an amount of a cutting fluid used by the machine.
Closed-loop fluid control to obtain efficient machining
A system includes a machine tool that includes a cutting tool, a fluid subsystem that provides fluid to the cutting tool, and at least one processor that executes instructions that cause the at least one processor to: obtain a signal indicative of a load on the cutting tool, establish a first value of at least one parameter of the fluid based on the signal, obtain a second value of the at least one parameter that is based on a simulation, determine a difference between the first value and the second value, and adjust a state of a device of the fluid subsystem based on the determined difference.
MINIMUM QUANTITY LUBRICATION TOOL PRIMING METHOD
A method of priming a minimum quantity lubrication (MQL) tool includes determining a category of the tool, supplying a short-prime MQL dosage if the tool is a first category or if both a second category and lubricated within a first predetermined timeframe, and supplying a long-prime MQL dosage if the tool is the second category and has not been lubricated within the predetermined timeframe. The category is based on internal passage complexity of the tool.
METHOD FOR OPERATING A MACHINE TOOL, AND MACHINE TOOL
In a method for operating a machine tool, a machine-specific flow resistance and a respective tool-specific flow resistance are ascertained for various tools. Tool-specific regulator parameters for regulating a pump of a coolant lubricant device are computed on the basis of the machine-specific flow resistance and the tool-specific flow resistance of the tool chucked in a tool spindle. Subsequently, the machine tool is operated using the tool-specific regulator parameters. In this way, a rapid and exact feed of coolant lubricant to the machining point of the respective chucked tool is enabled in a simple and flexible manner.
SEPARATIVE HIGH-PRESSURE COOLING AND LUBRICATION METHOD FOR ULTRA-HIGH-SPEED CUTTING
A separative high-pressure cooling and lubrication method is provided. The method includes: S1: apply ultrasonic vibration on the cutting tool on a machine tool; S2: deliver high-pressure cutting fluid to a jet nozzle so as to spray the high-pressure cutting fluid to the cutting zone of the ongoing process. The method also includes: S3: set cutting parameters and ultrasonic vibration parameters to adjust the separation amount between the cutting tool and workpiece, and adjust the pressure of the high-pressure cutting fluid; S4: when the cutting tool and the workpiece separate completely with each other periodically, the high-pressure cutting fluid enters and flows through the interior of cutting zone, forming liquid film on the surfaces of the cutting tool and the workpiece. In step S4, the cutting tool and the workpiece and cooled, and liquid film is formed on the surfaces of the cutting tool and the workpiece.