The invention relates to a method for machining a workpiece by means of a milling tool arranged on a rotatable spindle, the spindle being moved relative to the workpiece or the workpiece being moved relative to the spindle along a machining path and, at the same time, the spindle rotating about a spindle axis. In said method, an improvement in the surface quality is achieved by controlling the rotational speed and/or the phase position of the rotation of the spindle along the machining path, the machining path comprising linear parallel tracks and the phase position of the spindle along the machining path being substantially the same on adjacent tracks, the phase position being controlled by varying the rotational speed of the spindle and/or the advancing speed of the spindle relative to the workpiece along the machining path.

A controller has a varying speed signal generation unit generating a varying speed command signal varying at predetermined amplitude and period, a current control unit generating a current command signal based on the varying speed command signal, a feedback control unit generating a correction signal based on a deviation between the varying speed command signal and a present rotational speed of the spindle motor and adding the correction signal to the current command signal, and a learning control unit calculating a disturbance component caused by cutting resistance based on the deviation every predetermined rotation angle of the spindle motor and, in synchronism with a rotation angle of the spindle motor corresponding to the varying speed command signal input into the current control unit, generating a compensation signal based on the disturbance component corresponding to the rotation angle and adding the compensation signal to the varying speed command signal.

A control device for machine tools according to an aspect of the present disclosure controls a machine tool which cuts the workpiece by way of the cutting tool by causing the spindle and the feed axis to cooperatively act, the control device including: a feed command calculation unit which calculates a feed command for causing the feed axis to relatively move in relation to the workpiece; an oscillation phase calculation unit which calculates an oscillation phase that is a phase of oscillation to cause the feed axis to reciprocally move based on a rotation number of the spindle; an oscillation phase compensation unit which compensates the oscillation phase; an oscillation amplitude calculation unit which calculates an oscillation amplitude that is an amplitude of oscillation causing the feed axis to reciprocally move based on the feed command; an oscillation command calculation unit which calculates an oscillation command causing the feed axis to reciprocally move, based on the oscillation amplitude and the oscillation phase after compensation by the oscillation phase compensation unit; and a command synthesizing unit which calculates a synthetic command for driving the feed axis by superimposing the feed command and the oscillation command.

A control device for machine tools according to an aspect of the present disclosure controls a machine tool which cuts the workpiece by way of the cutting tool by causing the spindle and the feed axis to cooperatively act, the control device including: a feed command calculation unit which calculates a feed command for causing the feed axis to relatively move in relation to the workpiece; an oscillation phase calculation unit which calculates an oscillation phase that is a phase of oscillation to cause the feed axis to reciprocally move based on a rotation number of the spindle; an oscillation phase compensation unit which compensates the oscillation phase; an oscillation amplitude calculation unit which calculates an oscillation amplitude that is an amplitude of oscillation causing the feed axis to reciprocally move based on the feed command; an oscillation command calculation unit which calculates an oscillation command causing the feed axis to reciprocally move, based on the oscillation amplitude and the oscillation phase after compensation by the oscillation phase compensation unit; and a command synthesizing unit which calculates a synthetic command for driving the feed axis by superimposing the feed command and the oscillation command.

The invention relates to a method for machining a workpiece by means of a milling tool arranged on a rotatable spindle, the spindle being moved relative to the workpiece or the workpiece being moved relative to the spindle along a machining path and, at the same time, the spindle rotating about a spindle axis. In said method, an improvement in the surface quality is achieved by controlling the rotational speed and/or the phase position of the rotation of the spindle along the machining path, the machining path comprising linear parallel tracks and the phase position of the spindle along the machining path being substantially the same on adjacent tracks, the phase position being controlled by varying the rotational speed of the spindle and/or the advancing speed of the spindle relative to the workpiece along the machining path.

A rotation controller controls a rotation mechanism for rotation of a spindle. A movement controller causes, while the spindle is rotating, a feed mechanism to bring a cutting tool into contact with a workpiece to cause the cutting tool to cut the workpiece. The rotation controller controls a spindle rotation speed so as to accelerate or decelerate the rotation of the spindle, and the movement controller brings the cutting tool into contact with the workpiece after the rotation controller starts the rotation of the spindle, and separates the cutting tool from the workpiece while the spindle rotation speed is put under the acceleration control or deceleration control exercised by the rotation controller.

A numerical controller includes: a vibration amplitude specifying unit for specifying an amplitude of a vibration component generated by a blade of a tool being brought into contact with a workpiece at a predetermined cycle, due to rotation of a spindle out of a spindle load; a gain calculating unit for calculating a gain of PID control such that an output of the feed speed is uninfluenced by the amplitude, based on the amplitude of the vibration component specified by the vibration amplitude specifying unit; and a speed control unit for outputting a feed speed of the spindle controlled by the PID control, by using the gain calculated by the gain calculating unit.

An interchangeable unit adapted to couple to a computer numerical control (CNC) machine is disclosed comprising a holder that couples to a spindle of the CNC machine, a controller, wherein said controller is configured to receive the rotational speed of the spindle as an input, and a material processing unit, wherein said material processing unit executes a first function in response to a first rotational speed range of the spindle and executes a second function in response to a second rotational speed range of the spindle.

According to an aspect, an apparatus is provided. The apparatus includes a cutter, a spooling mechanism and a computing system. The computing system is configured to drive the cutter to form a channel in the ply based on the stored instrumentation layout. The computing system is additionally configured to drive the spooling mechanism to insert the instrumentation into the formed channel based on the stored instrumentation layout.

According to an aspect, an apparatus is provided. The apparatus includes a cutter, a spooling mechanism and a computing system. The computing system is configured to drive the cutter to form a channel in the ply based on the stored instrumentation layout. The computing system is additionally configured to drive the spooling mechanism to insert the instrumentation into the formed channel based on the stored instrumentation layout.