A method for dynamically compensating angle errors when operating a machine tool that includes at least one fixture for a workpiece, in or on which a workpiece can be secured, at least one toolholder, in or on which a tool, in particular a drill, can be secured and can be rotationally driven by a rotational drive of the toolholder. The rotational drive including at least one horizontal drive by which the toolholder — for purposes of machining the workpiece —can execute movements in at least one horizontal plane of the machine tool. The machine tool further includes at least one vertical drive by which the toolholder can execute movements in a vertical direction of the machine tool, and at least one controller to which the rotational drive, the horizontal drive, and the vertical drive are functionally assigned.

A numerical control device for a machine tool controls a machine tool having a main spindle for attaching a tool, a table holding a workpiece and a jig, three translational axes, and one or more rotation axis. The numerical control device includes an axis-dependent deformation error estimation unit, an input unit, a gravitational deformation estimation unit, a correction value calculation unit, and an addition unit. The correction value calculation unit calculates a correction value of the translational axes and/or the rotation axis with respect to an error of a position and/or a posture of the tool with respect to the workpiece, based on an estimated value of an axis-dependent deformation error, an estimated value of a gravitational deformation error, and command values. The addition unit adds the correction values to the command values.

A method to ascertain a quality of a product formed by a subtractive manufacturing device from a workpiece includes: determining a deflection/test force relation for a deflection of the device; measuring an actually exerted machining force applied by the device to the workpiece; automatically determining a machining force reference for the actually exerted machining force; automatically evaluating whether the actually exerted machining force deviates from the machining force reference. If an actually exerted machining force deviates from the machining force reference, then the method uses the deflection/test force relation to automatically determine for the actually exerted machining force, at least one correction deflection of the device and automatically creating at least one corrected drive control signal to fully or partially reduce the correction deflection.

A deflection amount calculation device configured to calculate a deflection amount in a reference direction of a component constituting an industrial machine, the deflection amount calculation device including: a deflection amount acquisition unit configured to acquire, as an actual deflection amount, a measured value of a deviation amount at a predetermined position before and after an actual load is applied to a given position of the component; an ideal deflection amount calculation unit configured to, based on an ideal model of the component, calculate an ideal value of the actual deflection amount as an ideal deflection amount; and a self-weight deflection amount calculation unit configured to, based on the actual deflection amount and the ideal deflection amount, calculate a self-weight deflection amount caused by a self-weight of the component.

A method is provided for monitoring a milling method for a milling machine provided with a milling tool comprising cutting teeth, the method including: determining measured values of a first parameter corresponding to a bending of the milling tool as a function of a second parameter corresponding to an angle of rotation of the milling tool in a rotating frame of reference of the milling tool and analyzing the measured values as a function of at least one monitoring criterion.

The numerical control system includes: detecting circuitry to obtain cutting force generated in a machine tool; controlling circuitry to calculate a control amount according to a cutting condition and to control a feed drive mechanism of the machine tool; countermeasure determining circuitry to, when it is detected from the cutting force or a state of the feed drive mechanism of the machine tool that a machining defect has occurred, calculate a plurality of deviation degrees for possible causes of the machining defect, and compare the calculated deviation degrees and to thereby determine a cause of the machining defect whose occurrence has been detected; and correction-amount calculating circuitry to calculate, according to the cause of the machining defect determined by the countermeasure determining circuitry, a correction amount with respect to the control amount, and then output the correction amount to the controlling circuitry.

A numerical-control machine tool is provided that includes a tool-holder head which is provided with a tool-holder spindle and is capable of rotating/tilting the tool-holder spindle about two different rotation axes inclined to one another; a movable supporting structure that supports the tool-holder head and is provided with moving members adapted to move the tool-holder head in the space around the piece to be machined, during machining of the piece; one or more inclinometer microsensors that are located on the movable supporting structure of the machine, next to the tool-holder head, and are adapted to measure/determine the tilt of the element on which the same sensors are mounted, relative to a reference inertial plane immobile in the space; and an electronic control device that commands the various moving members of the movable supporting structure and of the tool-holder head, that is electronically connected to the one or more inclinometer microsensors and is adapted to control, during machining of the piece, the different moving members of the movable supporting structure and of the tool-holder head based on the signals arriving from the inclinometer microsensor(s), so as to correct the spatial position and/or the orientation of the tool-holder spindle based on the signals arriving from the one or more inclinometer microsensors.

A deflection amount calculation device configured to calculate a deflection amount in a reference direction of a component constituting an industrial machine, the deflection amount calculation device including: a deflection amount acquisition unit configured to acquire, as an actual deflection amount, a measured value of a deviation amount at a predetermined position before and after an actual load is applied to a given position of the component; an ideal deflection amount calculation unit configured to, based on an ideal model of the component, calculate an ideal value of the actual deflection amount as an ideal deflection amount; and a self-weight deflection amount calculation unit configured to, based on the actual deflection amount and the ideal deflection amount, calculate a self-weight deflection amount caused by a self-weight of the component.

A method for compensating for the deflection of a milling cutter during the machining of a workpiece by a numerically controlled machine tool having a plurality of axes includes: executing a learning cut on a test workpiece having a known geometry by the milling cutter mounted on a tool spindle in a climb milling mode, and in doing so, ascertaining a correlation between a quantity that is proportional to the torque of the drive of the tool spindle and the deflection of the milling cutter normal to a surface of the test workpiece, the deflection being determined by comparing the actual contour of the test workpiece to a setpoint contour. This is followed by storing of the correlation for the milling cutter and machining of the workpiece by the milling cutter in a climb milling mode, while utilizing the stored correlation for compensating for the deflection of the milling cutter by applying a positional correction that is proportional to the quantity to a setpoint position of the axes of the machine tool.

The numerical control system includes: detecting circuitry to obtain cutting force generated in a machine tool; controlling circuitry to calculate a control amount according to a cutting condition and to control a feed drive mechanism of the machine tool; countermeasure determining circuitry to, when it is detected from the cutting force or a state of the feed drive mechanism of the machine tool that a machining defect has occurred, calculate a plurality of deviation degrees for possible causes of the machining defect, and compare the calculated deviation degrees and to thereby determine a cause of the machining defect whose occurrence has been detected; and correction-amount calculating circuitry to calculate, according to the cause of the machining defect determined by the countermeasure determining circuitry, a correction amount with respect to the control amount, and then output the correction amount to the controlling circuitry.