The disclosure is a rotation center measurement method of a multi-axis processing machine which relatively moves tables on which a work piece is placed and a tool for processing the work piece by control of rotation axes based on a processing program, and the rotation center measurement method is characterized to include: a processing program acquisition step in which the processing program is acquired; a processing program analysis step in which command angles of tool postures are read from the processing program and analyzed, and measurement angles are calculated based on the analysis results; and a geometric deviation measurement step in which a reference sphere is placed on the tables and the tables and the tool are relatively moved to measure a position of the reference sphere, and directions and positions of rotation centers of the rotation axes are calculated.

The adjustment head is intended for use in the working space of a CNC machine which has a base station set up and intended for the exchange of information with a measuring probe or bore measuring mandrel, which base station is connected to a control of the CNC machine, and comprises a first function module and a second function module, wherein the first function module is divided into a power supply module and a data transmission module, wherein the second function module comprises a machining module for receiving at least one tool, wherein the machining module comprises a tool adjustment device for adjustment the tool in a radial and/or an axial direction and/or in an angular orientation of the tool based on specifications of the control, and wherein the power supply module supplies components of the adjustment head, including the data transmission module and the tool adjustment device, with electrical power, and wherein the data transmission module is arranged and intended for exchanging information concerning at least the adjustment of tool accommodated in the adjustment head with the base station of the measuring probe or bore gauge in the working space of the CNC machine.

A calibration method for machine tools comprises: providing a workpiece on a machine tool; rotating the workpiece around a first rotation axis parallel to a main shaft of the machine tool and processing the workpiece by a first machining mode; measuring a first dimensional error of a shape of the workpiece along directions of first and second linear axes perpendicular to the first rotation axis; calculating a positional error of the first rotation axis according to the first dimensional error; rotating the workpiece around a second rotation axis perpendicular to the main shaft and processing the workpiece by a different second machining mode; measuring a second dimensional error of the shape of the workpiece along a direction of a third linear axis perpendicular to the second rotation axis; calculating a positional error of the second rotation axis according to the second dimensional error.

A control system includes a controller that controls machining of a workpiece, and a photographing device that photographs an image of the workpiece under machining operation. The controller generates a three-dimensional model of the workpiece under machining operation based on the acquired image, compares the generated three-dimensional model and a three-dimensional model generated by a machining simulation with each other, and determines a presence or absence of a machining defect based on a result of the comparison. When the machining defect is present and re-machining is possible, a setting is modified depending on a cause of the machining defect and additional machining is executed based on the modified setting.

Systems and methods provide for the determination and correction of tooling deviation by comparing two different three-dimensional surface scans of a composite panel after curing. Such methods and systems may allow for less accurate post-cure fixturing (e.g., holding the panel in a less constrained state, as compared to prior art techniques), while still maintaining a sufficient amount of precision for predictive shimming and shimless techniques. Methods include performing a first three-dimensional surface scan, performing a second three-dimensional surface scan, and comparing the two to determine a deformation function corresponding to tooling deviation. In some systems, a header structure is used to hold the composite panel in a nominal configuration for the second three-dimensional surface scan. In some systems, scanning devices perform mirrored scanning on either side of the composite panel, using a common reference frame.

Systems and methods provide for the determination and correction of tooling deviation by comparing two different three-dimensional surface scans of a composite panel after curing. Such methods and systems may allow for less accurate post-cure fixturing (e.g., holding the panel in a less constrained state, as compared to prior art techniques), while still maintaining a sufficient amount of precision for predictive shimming and shimless techniques. Methods include performing a first three-dimensional surface scan, performing a second three-dimensional surface scan, and comparing the two to determine a deformation function corresponding to tooling deviation. In some systems, a header structure is used to hold the composite panel in a nominal configuration for the second three-dimensional surface scan. In some systems, scanning devices perform mirrored scanning on either side of the composite panel, using a common reference frame.

The disclosure is a rotation center measurement method of a multi-axis processing machine which relatively moves tables on which a work piece is placed and a tool for processing the work piece by control of rotation axes based on a processing program, and the rotation center measurement method is characterized to include: a processing program acquisition step in which the processing program is acquired; a processing program analysis step in which command angles of tool postures are read from the processing program and analyzed, and measurement angles are calculated based on the analysis results; and a geometric deviation measurement step in which a reference sphere is placed on the tables and the tables and the tool are relatively moved to measure a position of the reference sphere, and directions and positions of rotation centers of the rotation axes are calculated.

Systems and methods provide for the determination and correction of tooling deviation by comparing two different three-dimensional surface scans of a composite panel after curing. Such methods and systems may allow for less accurate post-cure fixturing (e.g., holding the panel in a less constrained state, as compared to prior art techniques), while still maintaining a sufficient amount of precision for predictive shimming and shimless techniques. Methods include performing a first three-dimensional surface scan, performing a second three-dimensional surface scan, and comparing the two to determine a deformation function corresponding to tooling deviation. In some systems, a header structure is used to hold the composite panel in a nominal configuration for the second three-dimensional surface scan. In some systems, scanning devices perform mirrored scanning on either side of the composite panel, using a common reference frame.

Systems and methods provide for the determination and correction of tooling deviation by comparing two different three-dimensional surface scans of a composite panel after curing. Such methods and systems may allow for less accurate post-cure fixturing (e.g., holding the panel in a less constrained state, as compared to prior art techniques), while still maintaining a sufficient amount of precision for predictive shimming and shimless techniques. Methods include performing a first three-dimensional surface scan, performing a second three-dimensional surface scan, and comparing the two to determine a deformation function corresponding to tooling deviation. In some systems, a header structure is used to hold the composite panel in a nominal configuration for the second three-dimensional surface scan. In some systems, scanning devices perform mirrored scanning on either side of the composite panel, using a common reference frame.

A method is disclosed for correcting deviations in a production process of an article. Initially, measured 3D surface coordinates of a first article are obtained and used to create a virtual image of the first article that is displayed on a display apparatus that is fastened to the user's head. The virtual image is superimposed on a predefined model image of the article which is also displayed on the display apparatus to enable the user to detect any region(s) where the measured first article deviates from the predefined model. The user is then able, via a gesture (e.g., hand movement) or head movement, to select a particular region of deviation and control the desired corrective action to be performed on subsequently produced articles. The present method thereby enables the experienced user to subjectively select the region(s) requiring correction action and the degree and type of corrective action to be taken.