The CNC machining device 1 includes a tool magazine 20, a spindle 26, an automatic tool replacing device, a CNC controller 32, a sensor head 10 configured to generate measurement data corresponding to a distance from a surface of the object, and a personal computer 40. The sensor head 10 generates measurement data (X, Z) at regular intervals. The CNC controller 32 generates position coordinate data (x, y, z, xθ, yθ, zθ) at regular intervals. The sensor head 10 transmits the measurement data to the personal computer 40 through first radio communication RC1. The sensor head 10 transmits a synchronization signal for synchronizing the measurement data and the position coordinate data to the CNC controller 32 through second radio communication RC2.

A rotatable buffer turret apparatus on which plural pairs of punches and dies to be set on a turret of a turret punch press are set, includes an upper buffer turret on which punch attachment holes in which the punches can be set are arranged circularly, and a lower buffer turret on which die attachment holes that is associated with the punch attachment holes and in which the dies can be set are arranged circularly. The upper and lower buffer turrets are rotatably attached to a single rotary shaft. A diameter of the lower buffer turret is made larger than a diameter of the upper buffer turret. The die attachment holes are formed in a circular die attachment area having a diameter larger than the diameter of the upper buffer turret. According to the apparatus, a tool exchange manually operated by an operator can be done easily and efficiently.

A machine tool having a tool magazine for changing a tool attached to a spindle is equipped with an initial operation speed setting unit configured to set the operation speed of the tool magazine to an initial operation speed, an operation speed adjusting unit configured to be operated by the user to thereby adjust the operation speed of the tool magazine relative to the initial operation speed, an actuator configured to actuate the tool magazine, an operation speed acquisition unit configured to acquire the operation speed of the tool magazine after adjustment of the operation speed made by the operation speed adjusting unit, and an actuator control unit configured to control the actuator to actuate the tool magazine at the operation speed acquired by the operation speed acquisition unit.

A method of accurately predicting energy consumption of an automatic tool change process is described. Automatic tool change durations at a plurality of groups of rotary tool position numbers are measured and a calculation model of the automatic tool change duration is obtained. A basic module power of machine is obtained. A basic module energy consumption of machine is obtained by calculation based on the basic module power of machine and the automatic tool change duration. A steady state power of tool changer is obtained. A steady state energy consumption of tool changer is calculated. A transient state energy consumption of tool changer is obtained by accumulating energy consumptions. An energy consumption prediction model of the automatic tool change process is obtained using the obtained basic module energy consumption of machine, the obtained steady state energy consumption of tool changer, and the obtained transient state energy consumption of tool changer.

An abnormality detection apparatus includes: a state observation section that observes tool weight data on weights of tools attached to a tool exchange device, tool balance data on balances of the tools, and tool exchange state data on a state during exchange of the tools; a tool exchange state data storage section that stores the tool weight data, the tool balance data, and the tool exchange state data in association with each other; and a determination result output section that detects an abnormality in the exchange of the tools based on the tool weight data, the tool balance data, and the tool exchange state data observed by the state observation section during the exchange of the tools in the processing machine and the data stored in the tool exchange state data storage section.

Disclosed is a method of accurately predicting energy consumption of an automatic tool change process of a multi-position rotary tool holder of a numerical control machine. In this method, automatic tool change durations at a plurality of groups of rotary tool position numbers are firstly measured and a calculation model of the automatic tool change duration is obtained by fitting. A basic module power of machine is obtained by collection and operation and a basic module energy consumption of machine is obtained by calculation based on the basic module power of machine and the automatic tool change duration. A steady state power of tool changer is obtained by collection and operation and further a steady state energy consumption of tool changer is calculated. A transient state energy consumption of tool changer is obtained by accumulating energy consumptions caused by all power peaks in the automatic tool change process of the numerical control machine. An energy consumption prediction model of the automatic tool change process is obtained according to the obtained basic module energy consumption of machine, the obtained steady state energy consumption of tool changer, the obtained transient state energy consumption of tool changer, thereby accurately predicting the energy consumption of the automatic tool change process of the numerical control machine and providing basic module support to the energy-saving optimization of machine.

An intellectual automatic tool changer (ATC) speed moderating system, which is disposed between a tool magazine and a tool exchanging arm, includes an image capture device for capturing the image of tools, and a processing device connected with the image capturing device. The processing device includes a receiving module for receiving the images of tools, a calculating module for calculating an assessment value of a tool according to the image of the tool, and a signal transmitting module connected with a controller of the tool exchanging arm for transmitting the assessment value of the tool to the controller. Therefore, the tool changing speed of the tool changing arm is controlled and moderated.

A machine tool having a tool magazine for changing a tool attached to a spindle is equipped with an initial operation speed setting unit configured to set the operation speed of the tool magazine to an initial operation speed, an operation speed adjusting unit configured to be operated by the user to thereby adjust the operation speed of the tool magazine relative to the initial operation speed, an actuator configured to actuate the tool magazine, an operation speed acquisition unit configured to acquire the operation speed of the tool magazine after adjustment of the operation speed made by the operation speed adjusting unit, and an actuator control unit configured to control the actuator to actuate the tool magazine at the operation speed acquired by the operation speed acquisition unit.

An abnormality detection apparatus includes: a state observation section that observes tool weight data on weights of tools attached to a tool exchange device, tool balance data on balances of the tools, and tool exchange state data on a state during exchange of the tools; a tool exchange state data storage section that stores the tool weight data, the tool balance data, and the tool exchange state data in association with each other; and a determination result output section that detects an abnormality in the exchange of the tools based on the tool weight data, the tool balance data, and the tool exchange state data observed by the state observation section during the exchange of the tools in the processing machine and the data stored in the tool exchange state data storage section.

An intellectual automatic tool changer (ATC) speed moderating system, which is disposed between a tool magazine and a tool exchanging arm, includes an image capture device for capturing the image of tools, and a processing device connected with the image capturing device. The processing device includes a receiving module for receiving the images of tools, a calculating module for calculating an assessment value of a tool according to the image of the tool, and a signal transmitting module connected with a controller of the tool exchanging arm for transmitting the assessment value of the tool to the controller. Therefore, the tool changing speed of the tool changing arm is controlled and moderated.